Good Quality Meltblown Fabric Production Line Price

• After-sales Service: After Serive Support
• Warranty: 1 Year
• Width of Finished Fabric: 3200mm
• Single Filament Titer: 1.5-2.5 Denier
• No. of S Spin Beams: 2set
• No. of M Spin Beams: 1 Set
• Model NO.: DCWS-1600SMS /DCWS2400SMS /DCWS-3200SMS/ DCWS-4200
• After-Sales Service Provided: Online Support
• Video Outgoing-Inspection: Provided
• Transport Package: Wooden Case
• Specification: 11000Kgs /16000Kgs/ 20000Kgs /28000Kgs
• Trademark: Tinuo
• Origin: Zhejiang, China
• HS Code: 8422400090

Product Description

Product Description

 

 

Meltblown Fabric Production Line

(DCWS-SMS)

Machine Description

Product

Use Range

Schematic Diagram

 

Machine Characteristics

Product model	DCWS-1600SMS	DCWS2400SMS	DCWS-3200SMS	DCWS-4200SMS
Die number	SS:2+M:1
Filament number	1.5-2.5d /2-55um
Gram weight range	10-100 g/sq.m
Maximum operating speed	500 m/min
Effective wide	1600mm	2400mm	3200mm	4200mm
The daily production capacity	11000Kgs	16000Kgs	20000Kgs	28000Kgs

 

Machine Technical Data

NO.	Item	Index
1	Raw material	Polypropylene chips (Melt index: 20-40g/10min, with variation not more than 1% for each batch; Melt point: 165ºC; Ash content: ≤ 0.15-0.25%
2	Width of finished fabric	3200mm
3	Single filament titer	1.5-2.5 denier
4	Daily output	20MT/Day based on 40gsm
5	Web weight	9-120 g/m^2
6	GSM Variation	CV (Coefficient Variation) value less than 6 %
7	Extruder size	φ170×30:1
8	Process speed	10~350m/min
9	Mechanical Speed	10~400m/min
10	Power requirement	Loading 2200kva Actually 1760kva
11	Space requirement	40*28*12m
12	No. Of S spin beams	2set
13	No. of M spin beams	1 set

 

Main Equipment for Spunbond Section

No	Item/BRAND	Quantity
1	1+3 Volumetric dosing hopper	2set
2	Suction, dosing and mixing device	2set
3	170mm Main extruder	2set
4	Co- extruder	2set
5	Candle Style filter	2set
6	300cc Metering pump	2set
7	Spinning machine	2set
8	Spinneret plate	4set
9	Filament quenching and drawing system	2set
10	Web former	1set
11	Embossed hot thermal bonding calendar	1set
12	Winder	1set
13	Slitter	1set
14	Steel frame for main machine	1set
15	Electrical control system ("SIEMENS" PLC control system)	1set

 

 

Auxiliary Equipment

SN	Item/BRAND	Quantity
1	Calcinator cleaner--YANCHENG	1set
2	Ultrasonic cleaner--ZHANG JIA GANG	1set
3	Assembly and disassembly device for spin pack	1set

Utility Equipment

 

SN	Item/BRAND	Quantity
1	Chiller-- HANBELL/SHUANGFENG(500000Kcal)	1 set
2	Cooling tower-- HANBELL/SHUANGFENG(120Ton)	1 set
3	Suction blower--FUZHOU (75KW)	1 set
4	Suction blower--FUZHOU (110KW)	1 set
5	Cooling blower--FUZHOU (90KW)	2 set
5	Monomer blower--FUZHOU (11KW)	2 set
6	Spinning Heating System--YAN CHENG (48KW)	2 set
7	Calendar Heating System--YAN CHENG (72KW)	2 set
8	Air Compressor--FUZHOU (11KW)	1 set

Main Equipment for Meltblown Section

NO.	Item	Qty	Specification
1	M Extruder	1	ф130, heating:90kw, motor 110kw
2	M hopper	1	Vacuum pump:11kw
3	M screenchanger	1	Filter mesh D:80mm. with filter200 pcs
4	M spin pump	1	150CC,heating and running motor:4kw
5	M Die head	1	Solo entrance
6	M Spinneret	2	Hole size: 0.3mm,1"=40, Group assemble. filter mesh: 15pcs
7	M air heater	1	500kw, tem0-300ºC
8	M suction blower	1	160KW capacity: 60000m^3/hr/
		1	Air pressure: 5800pa
9	M Roots blower	1	160KW, capacity: 60m^3/hr
10	Electrical panel	1	SIEMENS 14" touchscreen
11	Moving platform	1
12	Die head up and down moving	NIL	Moving height:100mm-300mm.

 

List of consumables

S.N.	Particular	Specification		Qty
1	Air shaft	Ø74x 3700mm		3nos.
2	Convey belt	31mx3.65m		3nos.
3	Pnumetic seal	3600mm		4nos.
4	Teflone wire	3.5mm dia		50mtr
5	Rectangular mesh	3.2m x 3.435m		20pcs
6	Circle seal (for filter)	Ø202 x 5 (big), Ø60xØ50x4(small)		50pcs
	Filter(for candle filter)	Ø35x485 180mesh		19pcs
7	Fuze	2A,500V		3set
8	Fuze CHINT	input-3-32VAC		5nos.
	solid state relay	Output-40-80A
	Schneider	load-480 VAC
9		WZ-PT-100		3nos.
	temperature sensor	OD-170mm
	Yafei	ID-140mm
		Thk-16mm
10		PT-124, 30Mpa, M22*1.5, 10V		2nos.
	Pressure sensors (after-filter)	PT-492-20Mpa, 15/46, 0-20Mpa10vAC		2nos.
11	Pressure sensors	PW-806		1nos.
	Pressure indicator	REX-F-900		1nos.
12	Xianda	CH-402		1nos.
	Temperature controller	CD-901		1nos.
13	RKC	0-16 Mpa		1nos.
14	Hydraullic pressure Guage	GSC1-0910		2nos.
	Contactors	GSC1-3210		1nos.
	Schneider	GSC1-5011		1nos.
15		rotary model		1nos.
	Photoelectric switch	OVWZ-15-2MHT
	CHINT	resolution-1500P/R-050-00
16	Fuze CHINT	E3F-DS-10Pi	E3F-DS-10Pi	1nos each
	solid state relay	U-12to24VAC	6-36VAC
	Schneider	I-200mA	300mA
		pnp-NU,Sn-10cm
	Fuze CHINT	LJ12A3-4-Z/BY
	solid state relay	6-30VAC,200mA

 

 

Description of Units

Dosing device

 

Charging device and function description

The chips are sent from the ground to the batching and mixing system on the third floor. then

The main materials and auxiliary materials can be prepared in a scientific proportion.

The batching and mixing devices are as follows: one main charging tank, two auxiliary tanks, one mixing tank and one suction device.

 

technical data

Additive I addition ratio: 0.5-5%

Additive II addition ratio: 0.5-5%

Additive III addition ratio: 5-50% (filling)

Maximum capacity of main materials: 500kg/h

 

170mm Main extruder --ZHOUSHAN

 

Technical Data

Screw size: Φ170

L/D ratio: 30/1

Max. Extruding capacity: 500kg/h

Rotary speed of screw: 20-80r/min

Power: 132 kw

Heating power: 110kw

No. of heating zones: 7

Edge recycle extruder--ZHOUSHAN

 

Technical Data

Screw size: φ105 x 15

Heating power: 12kW

Dragging power: 18.5kW

No. of heating zones: 4

Spinning machine--ALLWELL

Technical Data

Melt pre-filter --

Type: Candle style

Filter area: 3.5

Candle type filter

Metering pump and its drive

Metering capacity: 300cc/r

No. of pump: 3 set

Motor power: 7.5kw

 

Monomer suction device

Motor power: 11kw

Size: 4070x610x1050mm

Spin pack

Material of spinneret and distribution plate: SUS431

Holes No. of spinneret: approx. 20400

Diameter of spinneret hole: Φ0.45mm

External dimension : 3510x216x30mm

L/D ratio: 4:1

 

Quenching and drawing system

Function

Used for the cooling and drawing of filaments, including quenching chamber, upper drawing channel, lower drawing channel, and diffusion channel. Double-side symmetric quenching is used, and the gap of the lower drawing chamber can be regulated as per the process requirements.

 

Technical Data

Made of section and δ=3mm mirror stainless plate

The inner clearance is adjustable

Max. working width: 3200mm

Quenching air volume: 10,000m3/h

Pressure: approx. 5000Pa

 

Web former--ALLWELL

Function

Used to supply carrier for the drawn fiber webs, including a drive system for web forming belt, a suction channel device, a sealing device, an automatic correcting device, belt tensioning device, a frame and a prepressing roller, oil furnace and web support roll.

 

Technical Data

Process speed: 10-350m/min

Air permeating ratio of web forming belt: approx.8000- 10000m3/h.m2

Calendar--GUANGYU OR QIAODE

Function

Used for bonding formed webs by pressure and heating.

 

Technical Data

Process speed: 10-350m/min

Roller width: 3600mm

Roller type: engraved upper roll and plain lower roll

Drive method: individual motor and oil furnace for each roll

Winder--ALLWELL

Function

Used for winding the webs on rolls. Including two plain rolls and two pneumatic rolls.

 

Technical Data

Process speed: 10-350m/min

Working width: 3200mm

Max. winding diameter: 1500mm

A.C. frequency motor for main drive, automatic tension control system

 

Slitter

Function

Used for cutting wound rolls. Including four pneumatic rolls

 

Technical Data

Mechanical speed: 10-600m/min

Working width: 3200mm

Max. Diameter of finished fabric roller: Φ1200mm

Electric Power

	Control	Power	Control unit	Brand
Feeding equipment	Main machine	7.5KW	Auto	Lack of raw material alarm
Main extruder	Main machine	AC110KW	Eurothern590C	Xi'an Sima
	Cooling blower	AC1.1KW	Motor protection + contactor
	Temperature controller	7 area AC380V 18KW	Solid state relay control	RKC
	Master batch extruder	AC 0.55KW	Frequency control	Siemens
	Additive extruder	AC 0.55KW	Frequency control	Siemens
Co-extruder	Main machine	AC 18.5KW	Frequency control	Siemens
	Temperature controller	4 area AC220V 3KW	Solid state relay control	RKC
	Recycling suction system	AC 0.75KW	Frequency control	Siemens
Pressure meter	Pre-filter pressure	PW 808
	After-filter pressure	F 900		RKC
	Filter cabin pressure	PW 808
	Melting temperature display			RKC
Metering Pump	Main machine	AC 5.5KW	Frequency control	Siemens
Cooling Blower	Siemens	AC 75KW	Frequency control	Siemens
Stretch blower	Siemens	AC 55KW	Frequency control	Siemens
Suction blower	Siemens	AC 7.5KW	Frequency control	Siemens
	Cooling system temperature display			RKC
Web former	Main system	AC 18.5KW	Eurothern590C	Xi'an Sima
	Cooling blower	AC 0.09KW	Motor protection + contactor
Calender	Main system	AC 44KW	Eurothern590C	Xi'an Sima
	Cooling blower	AC 0.37KW	Motor protection + contactor
	Grease oil pump	AC 1.1KW	Motor protection + contactor
	Lifting oil pump	AC 4KW	Motor protection + contactor
Oil control	Oil temperature display			RKC
Rewinder		AC 15KW	Frequency control	Siemens
Slitter		AC 11KW	Frequency control	Siemens
Touch screen		10 inches		Siemens

 

Our machine has a large number of independent patents and created meltbloom fabric production line. Our products are exported to Europe, America, the Middle East, Russia and other surrounding regions. Dingchuang is currently one of the largest meltbloom fabric production line dealers in China. We have a dedicated staff team to ensure the best service. 24-hour online consultation. Technicians can be provided for door-to-door installation, commissioning and after-sales maintenance. Our paper bag making machine is famous all over the world for its high performance, durability and stable operation.

 

If you are looking for manufacturers and suppliers of meltbloom fabric production line, we will provide you with the best services and products. Please feel free to contact us to learn more about the most preferential prices and more detailed product acceptance of meltbloom fabric production line. Dingchuang Intelligent Machinery Co., Ltd. is an expert in the field of meltbloom fabric production line.

 

TINUO of Industries is one of the top packaging machinery and equipment solutions suppliers. It has a strong technology and design team, strong R & D and innovation capabilities, and a professional sales team. We provide the most advanced and intelligent new equipment with excellent product quality and high economic cost performance. At the same time, we have perfect service, door-to-door installation and help customers solve all the packaging problems.

We are the best manufacturer and distributor of  Spunbonded Nonwoven Production Line in China. If you want to buy the  Spunbonded Nonwoven Production Line  with the most affordable price and the best quality, you can find Wenzhou Tinuo

In the future, TINUO of Industries will continue to improve its R & D capabilities, create more excellent equipment, and expand global sales channels to help more enterprises and entrepreneurs find suitable packaging equipment to improve production efficiency and produce environmentally friendly products.

Company Profile

Our History
In 2010, in response to global environmental protection and green packaging, we started open up a new field of non-woven machinery, becoming the first choice of customers. During the past many years, TINUO specializes in manufacturing non-woven bag making machines, paper bag machines, printing machines and different machines in packaging & printing industry. In 2020, we made timely adjustments to the challenges posed by the epidemic. Since 2021, we have constantly updated our products to make them more intelligent and environmentally friendly to provide the best quality, greenest and most cost-effective solutions for the whole packaging industry as well as each of our customers and always uphold the win-win cooperation concept.
Our Factory
We have a factory with a professional R&D team and production team to manufacture more advanced intelligent machines. In the production process of bag making machines, we pay attention to every detail and quality control of the production line. Our large investment technology allows us to produce parts that meet the exacting standard required to build a precision machines.
Our Advantage
1.China Top 3 packaging machinery Manufacturer

2.We have 12 years of experience

3.We have more than 80 patents

4.We are willing and able to customize machines

5.Our sales volume is the first place in the world
Our Certificate
Closely with international advanced technology production technology, TINUO has more than 80 patents, due to the changing of market demands, we willing and able to customize the machines. All production from us have passed ISO9001:2000, CE, B.V, SGS and GMC. With rich technology and capital resources, we pay high attention to the new product innovation.
Our Product
NON-WOVEN PACKAGE MAKING MACHINERY
PAPER PACKAGE MAKING MACHINERY
PLASTIC PACKAGE MAKING MACHINERY
PRINTING MACHINERY
LAMINATING MACHINES
SLITTING MACHINES
GENERAL PACKAGE MAKING MACHINERY

After sales service Q & A

--How to install the equipment?
--Due the corona breakout in global, the seller would not arrange engineer outside to install, all the service would change to online service.

--If the corona finished,how to install? And how long it will last?
--The seller will send 1 engineer to install, test the machine and train customers' workers in buyers' factory.It will take about 1 week for the entire installation and training.

--What are the additional costs of installation?
--The buyer should cover engineers' salary, visa cost, Round air tickets, accommodations, transportation in buyers' country, food, medical care, safety cost, and related cost happens in buyers' country. Also, the buyer should prepare enough labor, electric wire outside the control panel and tools for installations.

--What are the product warranty service terms?
--Warranty period for the delivered equipment will be 12month after completion of erection but not later than 18months after shipment. In case any item proves to be defective and the damage is confirmed by seller's technicians within this period, the seller will at their choice either send engineer to repair or supply a new one for replacement free of charge on the basis of CNF delivery.

Welcome to contact us if you like our machine. thank you ! 

Try us an inquiry and you will not regret it !