PP Spunbond Non Woven Fabric Bag Production Line Making Machine

• After-sales Service: 1 Year
• Warranty: 1 Year
• Product Line: Bag Making Machine
• Lines: 6
• Voltage: 220V
• Seals Mode: Trilateral Seals
• Model NO.: DCWS-S
• Speed: High
• Continuous-Rolled: Yes
• Sealing & Cutting: Heat-Sealing Heat-Cutting
• Layer: Single
• Machine Type: Bag Forming Machine
• Computerized: Computerized
• Type: Non-Woven Bag Making Machine
• Machinery: Non-Woven Production Line
• Subtype: Spunbonded Nonwoven Production Line
• Quality: Premium
• Mode: Automatic
• After-Sale: Available
• Certificate: Qualified
• Transport Package: Wooden Case
• Specification: 13500*2600*2000 mm
• Trademark: TINUO
• Origin: Zhejiang
• HS Code: 8422400090
• Production Capacity: Bag Making Speed 40-100PCS/Min

Product Description

Product Description

 
 

 

 

Description

Our company specializes in producing Width: 1.6 m /2.4m /3.2 m wide, as well as nonwoven polypropylene bonded nonwoven production line production equipment. The use of polypropylene products for raw materials, high temperature melting, spinning into a network of adhesion of hot-rolled, cut, such as winding continuous production process.

Specification

1. Weight :10-260 grams / square meter.
2. Width :1.6-3.2 meters.
3. Color: can according to the customer's production version of the color.
4. Provides: dot patterns, cross pattern, Canberra, mouth the word pattern, a small dot pattern, the appearance of a triangle pattern of five non-woven products and plastic film.

Features

(1) high strength, strong vertical and horizontal to the small differences;
(2) acid, non-toxic, non-radiation, harmless to human physiology;
(3) has an excellent air permeability;
(4) masterbatch staining never fades.

Process

Parts of spunbonded nonwoven fabric production line:
Recycle extruder---->Main extruder---->Filter---->Metering pump----> Monomer
Suction device--->Spinning box---->Quenching air chamber---->Stretching device---->Web former---->Calender---->Winder---->Slitter 

Spunbonded process and technical flow chart:
 Additive(Recycling off-cut fabric)---->Raw material---->Melting---->Filtering---->Measuring ---->Spinning---->Cooling--->Stretching---->Web forming---->Calendering---->Winding---->Cutting---->Final product

Info

1. The whole machine except frame structure with rust preventing painting, main part well painted in white colour, few part will finish the last painting at buyer's factory. (Buyer can choose the final painting colour as they like).
2. Raw material requirement, Brand new never use. The machine considered worker's safe operation aspect design.
3. Raw material Loss: one kilogram end product needs raw material 1.003kilograms.
4. Equipment stability request: Guarantee 72 hours running continuously. In one week-long continual trial production period, uses EXXON-MOBIEL ( PP3155E3) or Reliance raw material (MFI between 20-40) and acts according to under seller's mature debugging craft instruction to produce.

 

Product Parameters

 

Product model	DCWS-1600S	DCWS-2400S	DCWS-3200S	DCWS-4200S
Die number	S:1
Filament number	1.5-2.5d
Gram weight range	10-180 g/sq.m
Maximum operating speed	200 m/min
Effective wide	1600mm	2400mm	3200mm	4200mm
The daily production capacity	4000Kgs	7000Kgs	9000Kgs	11000Kgs

Machine Technical Data

SN	Item	Specification
1	Raw material	Polypropylene chips (Melt index: 20-40g/10min, with variation not more than 1% for each batch; Melt point: 165ºC; Ash content: ≤ 0.15-0.25%
2	Width of finished fabric	1600 mm
3	Single filament titer	1.5-2.5 denier
4	Daily output	5MT/Day based on 40gsm
5	Web weight	9-220 g/m2
6	GSM Variation	CV value less than 6 %
7	Extruder size	φ130×30:1
8	Process speed	10~150m/min
9	Power requirement	Loading 250kva; Actually 200kva
10	Space requirement	25*12*11m

Main Equipment for Spunbond Section
 

No	ITEM	Quantity
1	1+3 Volumetric dosing hoppe	1set
2	Suction, dosing and mixing device	1set
3	130mm Main extruder	1set
4	105mm Co- extruder	1set
5	Candle Style filter	1set
6	200cc Metering pump	1set
7	Spinning machine	1set
8	Spinneret	2set
9	Filament quenching and drawing system	1set
10	Web former	1set
11	Embossed hot thermal boning calendar	1set
12	Winder & Slitter	1set
13	Steel frame for main machine	1set
14	Electrical control system	1set

Auxiliary Equipment
 

No	ITEM	Quantity
1	Chille	1set
2	Cooling tower	1set
3	Suction blower	1set
4	Spinning Heating System	1set
5	Air Compressor	1set
6	Calendar Heating System	1set

 

Item/ Annual output/ Width (click below to view product lines)	1600mm	2400mm	3200mm
	1500 T/ year	2200 T/ year	3000 T/ year
	2100-2700 T/ year	2400-3600 T/ year	3000-4500 T/ year
	2400-3000 T/ year	2700-4200 T/ year	3000- 4800 T/ year

 

Application

Product Sample

 

Detailed Photos

Description of Units
Dosing device
Function
To feed chips from the ground to the dosing and mixing system on the third floor. Main material and auxiliary materials can be prepared as per a certain ratio.
Dosing and mixing device, consisting of a main material tank, two auxiliary tanks, a mixing tank, a suction device

Technical Data
Adding ratio for Additive I: 0.5-5%
Adding ratio for Additive II: 0.5-5%
Adding ratio for Additive III: 5-50% (Filling)
Max. capacity for main material: 550kg/hr

130mm Main extruder
Function
Used to melt and extrude PP chips mixed with master batches and additives such as antioxidant, anti-pilling agent and flame retardant agent, including chip inlet, automatic temperature controls, cooling system and alarm system.
Main drive employs A.C. frequency control. The temperature control for each zone adopts closed-loop system with WEST temperature meter, solid relay and pt100 platinum resistance.

Technical Data
Screw size: Φ130 L/D ratio:30/1
Max. Extruding capacity: 350kg/h
Rotary speed of screw: 20-80r/min
Power: 90 kw
Heating power: 42kw
No. of heating zones: 6


Edge recycle extruder
Function
Used for recovery of edges, including A.C. regulating motor for recovery screw and complete temperature control system composed by temperature meter for each heating zone, solid relay and Pt100 platinum resistance.

Technical Data
Screw size: φ105x 15
Heating power: 12KW
Motor power: 22KW
No. of heating zones: 4


Spinning machine
Function
The melt coming from the extruder becomes filaments in the spinning machine.The spinning machine consists of melt manifold, filter, metering pump and its drive, spin beam, monomer suction and spin pack. It has automatic heating and insulating system, pressure indication and control system behind filter screen and one static mixer in the melt manifold.

Technical Data
Melt pre-filter
Type: Rod filter
(Property: more stable, can work under higher pressure, bigger in filtration area and can be recylce used after cleaned by vacuum calciner)
Filter area: 3.5m²
Metering pump and its drive Metering capacity: 200cc/r
Motor power: 4kw
Monomer suction device Motor power: 5.5kw


Quenching and drawing system
Function
Used for the cooling and drawing of filaments, including quenching chamber, upper drawing channel, lower drawing channel, and diffusion channel. Double-side symmetric quenching is employed, and the gap of the lower drawing chamber can be regulated as per the process requirements.

Technical Data
Nominal working width: 1600mm
Quenching air volume: 10,000m³/h
Pressure: approx. 5000Pa


Up drawing system


Down drawing system
Web former
Function
Used to supply carrier for the drawn fiber webs, including a drive system for web forming belt, a suction channel device, a sealing device, an automatic correcting device, belt tensioning device, a frame and a prepressing roller, oil furnace and web support roll.

Technical Data
Process speed: 10-150m/min
Air permeating ratio of web forming belt: approx.8000- 10000m3/h.m²


 

Packaging & Shipping

 

 

Certifications

 

 

Hot Selling Machines

 

 

FAQ

Q1. How to install and operate the machine?

Due to the Global Epidemics we can not send the engineer , will provide the manual and installation video.

After the global epidemic end, The seller will send 1 engineer to install, test the production line and train customers' workers in buyers' factory. It will take 1 week for whole installation and training.

Q2. What should we charge for your engineer?

The buyer should cover engineers' salary, visa cost, round-trip air tickets, accommodations, transportation in buyers' country, food, medical care, safety cost, and related cost happens in buyers' country. Also, the buyer should prepare enough labor, electric wire outside the control panel and tools for installations.

Engineer's salary is USD 80/day, depending on how the engineer make you satisfied. The date he arrives and leaves shall be counted as paid day.

Q3. How long is your machine's warranty period?

Warranty period for the delivered equipment will be 12 months after completion of erection but not later than 18months after shipment. In case any item proves to be defective and the damage is confirmed by seller's technicians within this period, the seller will at their choice either send engineer to repair or supply a new one for replacement free of charge on the basis of CNF delivery.

The above item does not include the parts, which have regular spares or the parts damaged from normal wear, abnormal operation, improper maintenance and inadequate civil works. The seller is not liable for any production loss under any circumstances.

Q4. How do we solve the machine problem after your engineer leaving?

Generally speaking, there will be no problem after finish installing. In case you have any problem. You can contact our after sales specialist at any time. Engineers will help to take a solution video according your description.

Q5. How do you arrange packing for machine?

As per export standard, they will also be treated before delivery against damage and rusting.