| After-sales Service: | 1 Year |
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| Warranty: | 1 Year |
| Product Line: | Paper Molding Equipment |
| Lines: | 6 |
| Voltage: | 380V |
| Seals Mode: | Trilateral Seals |
| Customization: |
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DCS-520 automatic cutlery-making machine use paper as raw material, biodegradable, recyclable, healthy, and clean. Good choice for the global eco-friendly purpose. Big potential and demand in daily life use. It can make different size paper spoon, paper cutter, paper fork.
One Line Include 3 part machine as below
1. Glue layer coating & Lamination & Die cutting part machine
- Layer coating the raw paper with environmental protection glue
- Hot pressing and laminating 9 layers paper to 1 layer paper
- Out of shape with die cutting mold( Cutting mold is replaceable ), Max speed 300pcs/min
- Semi-finished product stack on the conveyor belt and move to pick up spot
- Manually place the knife, fork or spoon into the fixed fixture
- Manipulator slide to forming station with semi-finished product (1 upper mold, 2 lower molds)
- Forming a complete shape, Max forming speed 170pcs/min
- Finished products are stacked on the conveyor belt and move to pick up spot3:Glue sealing & drying part of machine
- Manually place the knife, fork or spoon into the fixed fixture
- Place finished product to rubber clip by manipulator
- Move to glue station finish glue sealing process with rail device
- Pick up sealed product after high temperature drying
I. Market prospects of paper cutlery spoon products
Using paper as raw material, it can be naturally degraded and recycled, which is an ideal choice for environmental tableware. Especially before and after the epidemic, people pay more attention to health and cleanliness, so it is also widely used in daily life, with great market potential.
1. Catering cooperation. According to a report released by Fior Markets, the global fast food and instant restaurant market is expected to grow from $263.48 million in 2020 to $380.47 million in 2028, with a forecast CAGR of 4.7% in 2021-2028. The increase of the working population is highly dependent on fast food products, while the enhancement of health awareness makes more consumers in stores tend to choose disposable tableware.
2. Food Delivery market In Southeast Asia, for example, the delivery industry in Southeast Asia reached $15.5 billion GMV in 2021, up 30% from the all-time high of $11.9 billion in 2020. The increase shows that the pandemic continues to affect consumer behavior, with food delivery becoming a part of many consumers' consumption habits as they rely on food delivery services to facilitate their daily lives.
The food delivery market is expected to continue to grow in the next few years.
Advantages of environmentally friendly paper knife and fork:
1. Environmental hygiene, natural degradation, recycling, production of no waste gas waste water waste residue, no burr and other use risk, simple production process, high production capacity.
2. Emerging products belong to the blue ocean market to some extent.
3. There is still room for improvement in temperature and water resistance
II. Advantage of Paper Knife Spoon & Fork
The innovative research and development of this project is in line with the national industrial policies and environmental protection policies, representing the structural transformation direction of the current traditional industrial economy to the development of green and environmental protection economy, with distinct characteristics of recyclable, utilizable, pollution-free, noise-free, energy-saving and emission reduction of the emerging green and environmental protection industry. The product is made of natural plant renewable biological resources, the production process after high temperature disinfection, and does not produce any waste liquid, harmful gas and waste residue. The products meet the international environmental hygiene requirements, temperature resistance, water resistance, oil resistance, suitable for microwave oven baking and refrigeration preservation.
Process flow: Composite--->Die cutting----->Forming -------> Layer Seal
III.Yield and cost analysis (with 158mm standard knife and fork)
1, output: composite punching: 18000-22,000 / hour; Forming sealing layer: 9000-11000 / hour
2. Net weight of knife, fork and spoon: 3.1g/piece; Gross weight: 4.6g/piece
3, the whole set of equipment personnel: 3 people;
4, material and cost: food grade web: 0.035-0.04 yuan/piece of food grade glue: 0.008-0.01 yuan/piece
IV.Configuration list: compound die cutting machine
Process flow: Several sheets of web paper are automatically glued by a rubber roller (food-grade environment-friendly water-based adhesive), and then blanked by hot pressing compound (stamping mold shape can be changed). After blanking, the paper is automatically stacked and output.
V.Formed sealing layer
Process flow: the semi-finished products after die cutting are put into the fixture, grabbed by the manipulator to the molding station (the molding mold can be replaced), the molded products are transported to the sealing part by the track, the clamp device is inserted by the manipulator, the chain track drives the products to glue and dry, and the output is collected and packaged.
| Model | DCS-520 |
| Applicable Products | Paper knife, fork and spoon |
| The raw material | Food grade web paper |
| Glue | Food grade water glue |
| Maximum punching speed | 350 pieces per minute |
| Maximum forming speed | 180 per minute |
| Thickness of material | 600-1000G |
| Maximum number of paper layers | 6-9 layer |
| Total power | 65KW |
| The power supply | 380V / 50HZ (220V 60HZ) three-phase four-wire |
| Gas consumption | >=2.0 cubic meters/min |
| Area of installation | One hundred squared |
| The weight of the | 10000kg |
Paper suggestion: face paper 63g Kraft paper + middle layer 118g Kraft paper
| Description | Specification | Quantity |
| Touch screen | Delta Taiwan | 1pc |
| PLC Control system | Delta Taiwan | 1pc |
| Manipulator servo motor | 0.75kw Inovance | 4pcs |
| Temperature module | Made in China | 1pc |
| Pressure Cylinder | 20T Made in China | 2pcs |
| Vacuum pump | 25L Made in China | 1pc |
| Electrical | Schneider | All Machine |
Total floor area of the equipment:100-120m²
Q1. How to install and operate the machine?
We will show you with English introduction menu and video of machine, or send technician to your factory to train your workers.
Q2. What should we charge for your engineer?
You should cover engineers' salary, visa cost, air tickets, accommodations, transportation in buyers' country, food, medical care, safety cost, and related cost happens in buyers' country.
Q3. How long is your machine's warranty period?
All our machine have one year guarantee, starting from finished installation.
Q4. How do we solve the machine problem after your engineer leaving?
Generally speaking, there will be no problem after finish installing. In case you have any problem. You can contact our after sales specialist at any time. Engineers will help to take a solution video according your description.
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