Basic Info.
After-sales Service
1 Year
Product Line
Bag Making Machine
Seals Mode
Trilateral Seals
Sealing & Cutting
Heat-Sealing Heat-Cutting
Machine Type
Bag Forming Machine
Type
Non-Woven Bag Making Machine
Machinery
Non-Woven Production Line
Subtype
Spunbonded Nonwoven Production Line
Transport Package
Wooden Case
Specification
13500*2600*2000 mm
Product Description
Product Description
Description
Our company specializes in producing Width: 1.6 m /2.4m /3.2 m wide, as well as nonwoven polypropylene bonded nonwoven production line production equipment. The use of polypropylene products for raw materials, high temperature melting, spinning into a network of adhesion of hot-rolled, cut, such as winding continuous production process.
Specification
1. Weight :10-260 grams / square meter.
2. Width :1.6-3.2 meters.
3. Color: can according to the customer's production version of the color.
4. Provides: dot patterns, cross pattern, Canberra, mouth the word pattern, a small dot pattern, the appearance of a triangle pattern of five non-woven products and plastic film.
Features
(1) high strength, strong vertical and horizontal to the small differences;
(2) acid, non-toxic, non-radiation, harmless to human physiology;
(3) has an excellent air permeability;
(4) masterbatch staining never fades.
Process
Parts of spunbonded nonwoven fabric production line:
Recycle extruder---->Main extruder---->Filter---->Metering pump----> Monomer
Suction device--->Spinning box---->Quenching air chamber---->Stretching device---->Web former---->Calender---->Winder---->Slitter
Spunbonded process and technical flow chart:
Additive(Recycling off-cut fabric)---->Raw material---->Melting---->Filtering---->Measuring ---->Spinning---->Cooling--->Stretching---->Web forming---->Calendering---->Winding---->Cutting---->Final product
Info
1. The whole machine except frame structure with rust preventing painting, main part well painted in white colour, few part will finish the last painting at buyer's factory. (Buyer can choose the final painting colour as they like).
2. Raw material requirement, Brand new never use. The machine considered worker's safe operation aspect design.
3. Raw material Loss: one kilogram end product needs raw material 1.003kilograms.
4. Equipment stability request: Guarantee 72 hours running continuously. In one week-long continual trial production period, uses EXXON-MOBIEL ( PP3155E3) or Reliance raw material (MFI between 20-40) and acts according to under seller's mature debugging craft instruction to produce.
Product Parameters
Product model | DCWS-1600S | DCWS-2400S | DCWS-3200S | DCWS-4200S |
Die number | S:1 |
Filament number | 1.5-2.5d |
Gram weight range | 10-180 g/sq.m |
Maximum operating speed | 200 m/min |
Effective wide | 1600mm | 2400mm | 3200mm | 4200mm |
The daily production capacity | 4000Kgs | 7000Kgs | 9000Kgs | 11000Kgs |
Machine Technical Data
| SN | Item | Specification |
| 1 | Raw material | Polypropylene chips (Melt index: 20-40g/10min, with variation not more than 1% for each batch; Melt point: 165ºC; Ash content: ≤ 0.15-0.25% |
| 2 | Width of finished fabric | 1600 mm |
| 3 | Single filament titer | 1.5-2.5 denier |
| 4 | Daily output | 5MT/Day based on 40gsm |
| 5 | Web weight | 9-220 g/m2 |
| 6 | GSM Variation | CV value less than 6 % |
| 7 | Extruder size | φ130×30:1 |
| 8 | Process speed | 10~150m/min |
| 9 | Power requirement | Loading 250kva; Actually 200kva |
| 10 | Space requirement | 25*12*11m |
| No | ITEM | Quantity |
| 1 | 1+3 Volumetric dosing hoppe | 1set |
| 2 | Suction, dosing and mixing device | 1set |
| 3 | 130mm Main extruder | 1set |
| 4 | 105mm Co- extruder | 1set |
| 5 | Candle Style filter | 1set |
| 6 | 200cc Metering pump | 1set |
| 7 | Spinning machine | 1set |
| 8 | Spinneret | 2set |
| 9 | Filament quenching and drawing system | 1set |
| 10 | Web former | 1set |
| 11 | Embossed hot thermal boning calendar | 1set |
| 12 | Winder & Slitter | 1set |
| 13 | Steel frame for main machine | 1set |
| 14 | Electrical control system | 1set |
| No | ITEM | Quantity |
| 1 | Chille | 1set |
| 2 | Cooling tower | 1set |
| 3 | Suction blower | 1set |
| 4 | Spinning Heating System | 1set |
| 5 | Air Compressor | 1set |
| 6 | Calendar Heating System | 1set |
| Item/ Annual output/ Width (click below to view product lines) | 1600mm | 2400mm | 3200mm |
| S | 1500 T/ year | 2200 T/ year | 3000 T/ year |
| SS | 2100-2700 T/ year | 2400-3600 T/ year | 3000-4500 T/ year |
| SMS | 2400-3000 T/ year | 2700-4200 T/ year | 3000- 4800 T/ year |
Application
Product Sample
Detailed Photos
Description of UnitsDosing device
Function
To feed chips from the ground to the dosing and mixing system on the third floor. Main material and auxiliary materials can be prepared as per a certain ratio.
Dosing and mixing device, consisting of a main material tank, two auxiliary tanks, a mixing tank, a suction device
Technical Data
Adding ratio for Additive I: 0.5-5%
Adding ratio for Additive II: 0.5-5%
Adding ratio for Additive III: 5-50% (Filling)
Max. capacity for main material: 550kg/hr
130mm Main extruder
Function
Used to melt and extrude PP chips mixed with master batches and additives such as antioxidant, anti-pilling agent and flame retardant agent, including chip inlet, automatic temperature controls, cooling system and alarm system.
Main drive employs A.C. frequency control. The temperature control for each zone adopts closed-loop system with WEST temperature meter, solid relay and pt100 platinum resistance.
Technical Data
Screw size: Φ130 L/D ratio:30/1
Max. Extruding capacity: 350kg/h
Rotary speed of screw: 20-80r/min
Power: 90 kw
Heating power: 42kw
No. of heating zones: 6
Edge recycle extruder
Function
Used for recovery of edges, including A.C. regulating motor for recovery screw and complete temperature control system composed by temperature meter for each heating zone, solid relay and Pt100 platinum resistance.
Technical Data
Screw size: φ105x 15
Heating power: 12KW
Motor power: 22KW
No. of heating zones: 4
Spinning machine
Function
The melt coming from the extruder becomes filaments in the spinning machine.The spinning machine consists of melt manifold, filter, metering pump and its drive, spin beam, monomer suction and spin pack. It has automatic heating and insulating system, pressure indication and control system behind filter screen and one static mixer in the melt manifold.
Technical Data
Melt pre-filter
Type: Rod filter
(Property: more stable, can work under higher pressure, bigger in filtration area and can be recylce used after cleaned by vacuum calciner)
Filter area: 3.5m2
Metering pump and its drive Metering capacity: 200cc/r
Motor power: 4kw
Monomer suction device Motor power: 5.5kw
Quenching and drawing system
Function
Used for the cooling and drawing of filaments, including quenching chamber, upper drawing channel, lower drawing channel, and diffusion channel. Double-side symmetric quenching is employed, and the gap of the lower drawing chamber can be regulated as per the process requirements.
Technical Data
Nominal working width: 1600mm
Quenching air volume: 10,000m3/h
Pressure: approx. 5000Pa
Up drawing system
Down drawing system
Web former
Function
Used to supply carrier for the drawn fiber webs, including a drive system for web forming belt, a suction channel device, a sealing device, an automatic correcting device, belt tensioning device, a frame and a prepressing roller, oil furnace and web support roll.
Technical Data
Process speed: 10-150m/min
Air permeating ratio of web forming belt: approx.8000- 10000m3/h.m2
Packaging & Shipping
Certifications
Hot Selling Machines
| | |
DCWZ-XB700/XB800
Fully Automatic Non Woven Bag Making Machine | DCZZ-A330/A400/A550
Automatic square bottom paper bag making machine | DCTY-1200
Computer Control High Speed Rotogravure Printing Machine |
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DCWZ-D500
Non Woven U-cut Bag Manufacturing Machine | DCZZ-C270/C330
V Bottom Paper Bag Machine | DCWZ-C700HS/C800/C800DL
Non Woven Bags Manufacturing Machine
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FAQ
Q1. How to install and operate the machine?
Due to the Global Epidemics we can not send the engineer , will provide the manual and installation video.
After the global epidemic end, The seller will send 1 engineer to install, test the production line and train customers' workers in buyers' factory. It will take 1 week for whole installation and training.
Q2. What should we charge for your engineer?
The buyer should cover engineers' salary, visa cost, round-trip air tickets, accommodations, transportation in buyers' country, food, medical care, safety cost, and related cost happens in buyers' country. Also, the buyer should prepare enough labor, electric wire outside the control panel and tools for installations.
Engineer's salary is USD 80/day, depending on how the engineer make you satisfied. The date he arrives and leaves shall be counted as paid day.
Q3. How long is your machine's warranty period?
Warranty period for the delivered equipment will be 12 months after completion of erection but not later than 18months after shipment. In case any item proves to be defective and the damage is confirmed by seller's technicians within this period, the seller will at their choice either send engineer to repair or supply a new one for replacement free of charge on the basis of CNF delivery.
The above item does not include the parts, which have regular spares or the parts damaged from normal wear, abnormal operation, improper maintenance and inadequate civil works. The seller is not liable for any production loss under any circumstances.
Q4. How do we solve the machine problem after your engineer leaving?
Generally speaking, there will be no problem after finish installing. In case you have any problem. You can contact our after sales specialist at any time. Engineers will help to take a solution video according your description.
Q5. How do you arrange packing for machine?
As per export standard, they will also be treated before delivery against damage and rusting.
Address:
Room 309-3, North Building, Complex Building, No. 1188 Yansheng Road, Lingkun Street, Oujiangkou Industrial Cluster Zone, Wenzhou, Zhejiang, China
Business Type:
Manufacturer/Factory, Trading Company, Group Corporation
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
Wenzhou Dingchuang Company is a comprehensive company and professional Eco Packaging machine supplier. In order to create more economic and offer the one-step service, we collect all the knowledge and resource to service our customers with complete solution in Eco package industry in our field, including non woven bag making machine, Printing machine, Lamination machine, Paper bag machine, Paper bag printing machine, Non woven production line. We have a factory with a professional R&D team and production team to manufacture more advanced intelligent machines. In the production process of bag making machines, we pay attention to every detail and quality control of the production line. Our large investment technology allows us to produce parts that meet the exacting standard required to build a precision machines. And we are focusing on delivering sustainable value from emerging global markets for our clients. Except that, we had exported them to all over the world in the past years. What′s more, we supply professional machinery advice and Perfect pre-sale and after-sale Service to help customer open New market. Besides, we devoted to the transformation of the packaging world by expanding our technology reach. We always offer the best products and solutions to customers and win back the trust. With rich technology and capital resource, we pay high attention to the new product innovation. Every year we develop at least five new design machine. Creating value for customers is the only way to achieve self-worth. We look forward to cooperating with you!
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