PLC and Operated with Touch-Screen Double Beam Meltblown Non-Woven Production Machine Line Spunbond Nonwoven Production Line Non Woven Fabric Making Machine

• After-sales Service: After Serive Support
• Warranty: 1 Year
• Speed: High
• Continuous-Rolled: Yes
• Sealing & Cutting: Heat-Sealing Heat-Cutting
• Layer: Double
• Model NO.: DCWS-1600SS/ DCWS2400SS /DCWS-3200SS/ DCWS-4200SS
• Machine Type: Bag Forming Machine
• Computerized: Computerized
• Type: Non-Woven Bag Making Machine
• Die Number: Ss:2
• Filament Number: 1.5-2.5D
• Gram Weight Range: 10-150 G/Sq.M
• Maximum Operating Speed: 400 M/Min
• After-Sales Service Provided: Online Support
• Video Outgoing-Inspection: Provided
• Melt Point: 164-170
• Density: 0.91
• Melt Flow: 35+-5
• Molecular Weight Distribution Index: <4
• Equal Regulation: >96
• Transport Package: Wooden Case
• Specification: 9000Kgs /13000Kgs /16000Kgs /21000Kgs
• Trademark: Tinuo
• Origin: Zhejiang, China
• HS Code: 8422400090

Product Description

Product Description

 

 

Double layer spunbonded nonwoven production line

(DCWS-SS)

Product model	DCWS-1600SS	DCWS2400SS	DCWS-3200SS	DCWS-4200SS
Die number	SS:2
Filament number	1.5-2.5d
Gram weight range	10-150 g/sq.m
Maximum operating speed	400 m/min
Effective wide	1600mm	2400mm	3200mm	4200mm
The daily production capacity	9000Kgs	13000Kgs	16000Kgs	21000Kgs

 

Product
Use Range

Schematic Diagram

 

Machine Characteristics

Machine Technical Data

 

NO.	Item	Index	Unit
1	Raw material	Polypropylene chips (Melt index: 20-40g/10min, with variation not more than 1% for each batch; Melt point: 165ºC; Ash content: ≤ 0.15-0.25%
2	Melt point	164-170	ºC
3	Density	0.91	g/m³
4	Melt Flow	35±5	g/10min
5	Molecular weight distribution index	<4
6	Equal regulation	>96	%
7	Humidity	<0.05	%
8	Ash	<0.025	%

Main Equipment for Spunbond Section

 

No	Item/BRAND	Quantity
1	1+3 Volumetric dosing hopper--	2set
2	Suction, dosing and mixing device	2set
3	170mm Main extruder	2set
4	Co- extruder	2set
5	Candle Style filter	2set
6	300cc Metering pump	2set
7	Spinning machine	2set
8	Spinneret plate	4set
9	Filament quenching and drawing system	2set
10	Web former	1set
11	Embossed hot thermal bonding calendar	1set
12	Winder	1set
13	Slitter	1set
14	Steel frame for main machine	1set
15	Electrical control system ("SIEMENS" PLC control system)	1set

 

Auxiliary Equipment

 

SN	Item/BRAND	Quantity
1	Calcinator cleaner--YANCHENG	1set
2	Ultrasonic cleaner--ZHANG JIA GANG	1set
3	Assembly and disassembly device for spin pack	1set

Utility Equipment

SN	Item/BRAND	Quantity
1	Chiller-- HANZHONG /SHUANGFENG(400000Kcal)	1 set
2	Cooling tower-- HANZHONG/SHUANGFENG(100Ton)	1 set
3	Suction blower--FUZHOU (75KW)	3 set
4	Suction blower--FUZHOU (55KW)	1 set
5	Suction blower--FUZHOU (11KW)	2 set
6	Spinning Heating System--YAN CHENG (48KW)	2 set
7	Calendar Heating System--YAN CHENG (72KW)	2 set

 

List of consumables

NO.	Item	Specification
1	Width of finished fabric	3200mm
2	Single filament titer	1.5-2.5 denier
3	Daily output	20MT/Day based on 40gsm (guarantee the quality as both side agreement)
4	Web weight	9-150 g/m^2
5	GSM Variation	CV (Coefficient Variation) value less than 6 %
6	Extruder size	φ170×30:1
7	Process speed	10~300m/min Machine Speed: 350m/min
8	Power requirement	Loading 700kva Actually 560kva.
9	Space requirement	35*18*11m
10	No. of spin beams	2 set

Description of Units

Dosing device

Function

To feed chips from the ground to the dosing and mixing system on the third floor. Main material and auxiliary materials can be prepared as per a certain ratio.

Dosing and mixing device, consisting of a main material tank, two auxiliary tanks, a mixing tank, a suction device

 

Technical Data

Adding ratio for Additive I: 0.5-5%

Adding ratio for Additive II: 0.5-5%

Adding ratio for Additive III: 5-50% (Filling)

Max. capacity for main material: 550kg/hr

130mm Main extruder

Function

Used to melt and extrude PP chips mixed with master batches and additives such as antioxidant, anti-pilling agent and flame retardant agent, including chip inlet, automatic temperature controls, cooling system and alarm system.

Main drive employs A.C. frequency control. The temperature control for each zone adopts closed-loop system with WEST temperature meter, solid relay and pt100 platinum resistance.

 

Technical Data

Screw size: Φ130 L/D ratio:30/1

Max. Extruding capacity: 350kg/h

Rotary speed of screw: 20-80r/min

Power: 90 kw

Heating power: 42kw

No. of heating zones: 6

Edge recycle extruder

Function

Used for recovery of edges, including A.C. regulating motor for recovery screw and complete temperature control system composed by temperature meter for each heating zone, solid relay and Pt100 platinum resistance.

 

Technical Data

Screw size: φ105x 15

Heating power: 12KW

Motor power: 22KW

No. of heating zones: 4

Spinning machine

Function

The melt coming from the extruder becomes filaments in the spinning machine.The spinning machine consists of melt manifold, filter, metering pump and its drive, spin beam, monomer suction and spin pack. It has automatic heating and insulating system, pressure indication and control system behind filter screen and one static mixer in the melt manifold.

 

Technical Data

Melt pre-filter

Type: Rod filter

(Property: more stable, can work under higher pressure, bigger in filtration area and can be recylce used after cleaned by vacuum calciner)

Filter area: 3.5

Metering pump and its drive Metering capacity: 200cc/r

Motor power: 4kw

Monomer suction device Motor power: 5.5kw

Quenching and drawing system

Function

Used for the cooling and drawing of filaments, including quenching chamber, upper drawing channel, lower drawing channel, and diffusion channel. Double-side symmetric quenching is employed, and the gap of the lower drawing chamber can be regulated as per the process requirements.

 

Technical Data

Nominal working width: 1600mm

Quenching air volume: 10,000m³/h

Pressure: approx. 5000Pa
Up drawing system

Down drawing system

Web former

Function

Used to supply carrier for the drawn fiber webs, including a drive system for web forming belt, a suction channel device, a sealing device, an automatic correcting device, belt tensioning device, a frame and a prepressing roller, oil furnace and web support roll.

 

Technical Data

Process speed: 10-150m/min

Air permeating ratio of web forming belt: approx.8000- 10000m3/h.m²

Calendar

Function

Used for bonding formed webs by pressure and heating.

 

Technical Data

Process speed: 10-150m/min Roller width: 2000mm

Roller type: engraved upper roll and plain lower roll

Drive method: individual motor and oil furnace for each roll

Winder & Slitter

Function

Used for winding the webs on rolls. Including two plain rolls and two pneumatic rolls.

 

Technical Data

Process speed: 10-150m/min Working width: 1600mm

Max. winding diameter: 1200mm

A.C.frequency motor for main drive, automatic tension control system

1. The whole machine except frame structure with rust preventing painting, main part well painted in white colour, few part will finish the last painting at buyer's factory. (Buyer can choose the final painting colour as they like).

2. Raw material requirement, Brand new never use. The machine considered worker's safe operation aspect design.

3. Raw material Loss: one kilogram end product needs raw material 1.003kilograms.

4. Equipment stability request: Guarantee 72 hours running continuously. In one week-long continual trial production period, uses EXXON-MOBIEL ( PP3155E3) or Reliance raw material (MFI between 20-40) and acts according to under seller's mature debugging craft instruction to produce.

 

 

TINUO of Industries is one of the top packaging machinery and equipment solutions suppliers. It has a strong technology and design team, strong R & D and innovation capabilities, and a professional sales team. We provide the most advanced and intelligent new equipment with excellent product quality and high economic cost performance. At the same time, we have perfect service, door-to-door installation and help customers solve all the packaging problems.

We are the best manufacturer and distributor of  Spunbonded Nonwoven Production Line in China. If you want to buy the  Spunbonded Nonwoven Production Line  with the most affordable price and the best quality, you can find Wenzhou Tinuo

In the future, TINUO of Industries will continue to improve its R & D capabilities, create more excellent equipment, and expand global sales channels to help more enterprises and entrepreneurs find suitable packaging equipment to improve production efficiency and produce environmentally friendly products.

Company Profile

Our History
In 2010, in response to global environmental protection and green packaging, we started open up a new field of non-woven machinery, becoming the first choice of customers. During the past many years, TINUO specializes in manufacturing non-woven bag making machines, paper bag machines, printing machines and different machines in packaging & printing industry. In 2020, we made timely adjustments to the challenges posed by the epidemic. Since 2021, we have constantly updated our products to make them more intelligent and environmentally friendly to provide the best quality, greenest and most cost-effective solutions for the whole packaging industry as well as each of our customers and always uphold the win-win cooperation concept.
Our Factory
We have a factory with a professional R&D team and production team to manufacture more advanced intelligent machines. In the production process of bag making machines, we pay attention to every detail and quality control of the production line. Our large investment technology allows us to produce parts that meet the exacting standard required to build a precision machines.
Our Advantage
1.China Top 3 packaging machinery Manufacturer

2.We have 12 years of experience

3.We have more than 80 patents

4.We are willing and able to customize machines

5.Our sales volume is the first place in the world
Our Certificate
Closely with international advanced technology production technology, TINUO has more than 80 patents, due to the changing of market demands, we willing and able to customize the machines. All production from us have passed ISO9001:2000, CE, B.V, SGS and GMC. With rich technology and capital resources, we pay high attention to the new product innovation.
Our Product
NON-WOVEN PACKAGE MAKING MACHINERY
PAPER PACKAGE MAKING MACHINERY
PLASTIC PACKAGE MAKING MACHINERY
PRINTING MACHINERY
LAMINATING MACHINES
SLITTING MACHINES
GENERAL PACKAGE MAKING MACHINERY

After sales service Q & A

--How to install the equipment?
--Due the corona breakout in global, the seller would not arrange engineer outside to install, all the service would change to online service.

--If the corona finished,how to install? And how long it will last?
--The seller will send 1 engineer to install, test the machine and train customers' workers in buyers' factory.It will take about 1 week for the entire installation and training.

--What are the additional costs of installation?
--The buyer should cover engineers' salary, visa cost, Round air tickets, accommodations, transportation in buyers' country, food, medical care, safety cost, and related cost happens in buyers' country. Also, the buyer should prepare enough labor, electric wire outside the control panel and tools for installations.

--What are the product warranty service terms?
--Warranty period for the delivered equipment will be 12month after completion of erection but not later than 18months after shipment. In case any item proves to be defective and the damage is confirmed by seller's technicians within this period, the seller will at their choice either send engineer to repair or supply a new one for replacement free of charge on the basis of CNF delivery.

Welcome to contact us if you like our machine. thank you ! 

Try us an inquiry and you will not regret it !