After-sales Service: | After Serive Support |
---|---|
Warranty: | 1 Year |
Width of Finished Fabric: | 3200mm |
Single Filament Titer: | 1.5-2.5 Denier |
No. of S Spin Beams: | 2set |
No. of M Spin Beams: | 1 Set |
Customization: |
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Suppliers with verified business licenses
Meltblown Fabric Production Line
(DCWS-SMS)
Machine Description
Product
Use Range
Schematic Diagram
Machine Characteristics
Product model |
DCWS-1600SMS |
DCWS-2400SMS |
DCWS-3200SMS |
DCWS-4200SMS |
Die number |
SS:2+M:1 |
|||
Filament number |
1.5-2.5d /2-55um |
|||
Gram weight range |
10-100 g/sq.m |
|||
Maximum operating speed |
500 m/min |
|||
Effective wide |
1600mm |
2400mm |
3200mm |
4200mm |
The daily production capacity |
11000Kgs |
16000Kgs |
20000Kgs |
28000Kgs |
Machine Technical Data
NO. |
Item |
Index |
1 |
Raw material |
Polypropylene chips (Melt index: 20-40g/10min, with variation not more than 1% for each batch; Melt point: 165ºC; Ash content: ≤ 0.15-0.25% |
2 |
Width of finished fabric |
3200mm |
3 |
Single filament titer |
1.5-2.5 denier |
4 |
Daily output |
20MT/Day based on 40gsm |
5 |
Web weight |
9-120 g/m2 |
6 |
GSM Variation |
CV (Coefficient Variation) value less than 6 % |
7 |
Extruder size |
φ170×30:1 |
8 |
Process speed |
10~350m/min |
9 |
Mechanical Speed |
10~400m/min |
10 |
Power requirement |
Loading 2200kva Actually 1760kva |
11 |
Space requirement |
40*28*12m |
12 |
No. Of S spin beams |
2set |
13 |
No. of M spin beams |
1 set |
Main Equipment for Spunbond Section
No |
Item/BRAND |
Quantity |
1 |
1+3 Volumetric dosing hopper |
2set |
2 |
Suction, dosing and mixing device |
2set |
3 |
170mm Main extruder |
2set |
4 |
Co- extruder |
2set |
5 |
Candle Style filter |
2set |
6 |
300cc Metering pump |
2set |
7 |
Spinning machine |
2set |
8 |
Spinneret plate |
4set |
9 |
Filament quenching and drawing system |
2set |
10 |
Web former |
1set |
11 |
Embossed hot thermal bonding calendar |
1set |
12 |
Winder |
1set |
13 |
Slitter |
1set |
14 |
Steel frame for main machine |
1set |
15 |
Electrical control system ("SIEMENS" PLC control system) |
1set |
Auxiliary Equipment
SN |
Item/BRAND |
Quantity |
1 |
Calcinator cleaner--YANCHENG |
1set |
2 |
Ultrasonic cleaner--ZHANG JIA GANG |
1set |
3 |
Assembly and disassembly device for spin pack |
1set |
Utility Equipment
SN |
Item/BRAND |
Quantity |
1 |
Chiller-- HANBELL/SHUANGFENG(500000Kcal) |
1 set |
2 |
Cooling tower-- HANBELL/SHUANGFENG(120Ton) |
1 set |
3 |
Suction blower--FUZHOU (75KW) |
1 set |
4 |
Suction blower--FUZHOU (110KW) |
1 set |
5 |
Cooling blower--FUZHOU (90KW) |
2 set |
5 |
Monomer blower--FUZHOU (11KW) |
2 set |
6 |
Spinning Heating System--YAN CHENG (48KW) |
2 set |
7 |
Calendar Heating System--YAN CHENG (72KW) |
2 set |
8 |
Air Compressor--FUZHOU (11KW) |
1 set |
Main Equipment for Meltblown Section
NO. |
Item |
Qty |
Specification |
1 |
M Extruder |
1 |
ф130, heating:90kw, motor 110kw |
2 |
M hopper |
1 |
Vacuum pump:11kw |
3 |
M screenchanger |
1 |
Filter mesh D:80mm. with filter200 pcs |
4 |
M spin pump |
1 |
150CC,heating and running motor:4kw |
5 |
M Die head |
1 |
Solo entrance |
6 |
M Spinneret |
2 |
Hole size: 0.3mm,1"=40, Group assemble. filter mesh: 15pcs |
7 |
M air heater |
1 |
500kw, tem0-300ºC |
8 |
M suction blower |
1 |
160KW capacity: 60000m3/hr/ |
1 |
Air pressure: 5800pa |
||
9 |
M Roots blower |
1 |
160KW, capacity: 60m3/hr |
10 |
Electrical panel |
1 |
SIEMENS 14" touchscreen |
11 |
Moving platform |
1 |
|
12 |
Die head up and down moving |
NIL |
Moving height:100mm-300mm. |
List of consumables
S.N. |
Particular |
Specification |
Qty |
|
1 |
Air shaft |
Ø74x 3700mm |
3nos. |
|
2 |
Convey belt |
31mx3.65m |
3nos. |
|
3 |
Pnumetic seal |
3600mm |
4nos. |
|
4 |
Teflone wire |
3.5mm dia |
50mtr |
|
5 |
Rectangular mesh |
3.2m x 3.435m |
20pcs |
|
6 |
Circle seal (for filter) |
Ø202 x 5 (big), Ø60xØ50x4(small) |
50pcs |
|
|
Filter(for candle filter) |
Ø35x485 180mesh |
19pcs |
|
7 |
Fuze |
2A,500V |
3set |
|
8 |
Fuze CHINT |
input-3-32VAC |
5nos. |
|
|
solid state relay |
Output-40-80A |
|
|
|
Schneider |
load-480 VAC |
|
|
9 |
|
WZ-PT-100 |
3nos. |
|
|
temperature sensor |
OD-170mm |
|
|
|
Yafei |
ID-140mm |
|
|
|
|
Thk-16mm |
|
|
10 |
|
PT-124, 30Mpa, M22*1.5, 10V |
2nos. |
|
|
Pressure sensors (after-filter) |
PT-492-20Mpa, 15/46, 0-20Mpa10vAC |
2nos. |
|
11 |
Pressure sensors |
PW-806 |
1nos. |
|
|
Pressure indicator |
REX-F-900 |
1nos. |
|
12 |
Xianda |
CH-402 |
1nos. |
|
|
Temperature controller |
CD-901 |
1nos. |
|
13 |
RKC |
0-16 Mpa |
1nos. |
|
14 |
Hydraullic pressure Guage |
GSC1-0910 |
2nos. |
|
|
Contactors |
GSC1-3210 |
1nos. |
|
|
Schneider |
GSC1-5011 |
1nos. |
|
15 |
|
rotary model |
1nos. |
|
|
Photoelectric switch |
OVWZ-15-2MHT |
|
|
|
CHINT |
resolution-1500P/R-050-00 |
|
|
16 |
Fuze CHINT |
E3F-DS-10Pi |
E3F-DS-10Pi |
1nos each |
|
solid state relay |
U-12to24VAC |
6-36VAC |
|
|
Schneider |
I-200mA |
300mA |
|
|
|
pnp-NU,Sn-10cm |
|
|
|
Fuze CHINT |
LJ12A3-4-Z/BY |
|
|
|
solid state relay |
6-30VAC,200mA |
|
Description of Units
Dosing device
Charging device and function description
The chips are sent from the ground to the batching and mixing system on the third floor. then
The main materials and auxiliary materials can be prepared in a scientific proportion.
The batching and mixing devices are as follows: one main charging tank, two auxiliary tanks, one mixing tank and one suction device.
technical data
Additive I addition ratio: 0.5-5%
Additive II addition ratio: 0.5-5%
Additive III addition ratio: 5-50% (filling)
Maximum capacity of main materials: 500kg/h
170mm Main extruder --ZHOUSHAN
Technical Data
Screw size: Φ170
L/D ratio: 30/1
Max. Extruding capacity: 500kg/h
Rotary speed of screw: 20-80r/min
Power: 132 kw
Heating power: 110kw
No. of heating zones: 7
Edge recycle extruder--ZHOUSHAN
Technical Data
Screw size: φ105 x 15
Heating power: 12kW
Dragging power: 18.5kW
No. of heating zones: 4
Spinning machine--ALLWELL
Technical Data
Melt pre-filter --
Type: Candle style
Filter area: 3.5
Candle type filter
Metering pump and its drive
Metering capacity: 300cc/r
No. of pump: 3 set
Motor power: 7.5kw
Monomer suction device
Motor power: 11kw
Size: 4070x610x1050mm
Spin pack
Material of spinneret and distribution plate: SUS431
Holes No. of spinneret: approx. 20400
Diameter of spinneret hole: Φ0.45mm
External dimension : 3510x216x30mm
L/D ratio: 4:1
Quenching and drawing system
Function
Used for the cooling and drawing of filaments, including quenching chamber, upper drawing channel, lower drawing channel, and diffusion channel. Double-side symmetric quenching is used, and the gap of the lower drawing chamber can be regulated as per the process requirements.
Technical Data
Made of section and δ=3mm mirror stainless plate
The inner clearance is adjustable
Max. working width: 3200mm
Quenching air volume: 10,000m3/h
Pressure: approx. 5000Pa
Web former--ALLWELL
Function
Used to supply carrier for the drawn fiber webs, including a drive system for web forming belt, a suction channel device, a sealing device, an automatic correcting device, belt tensioning device, a frame and a prepressing roller, oil furnace and web support roll.
Technical Data
Process speed: 10-350m/min
Air permeating ratio of web forming belt: approx.8000- 10000m3/h.m2
Calendar--GUANGYU OR QIAODE
Function
Used for bonding formed webs by pressure and heating.
Technical Data
Process speed: 10-350m/min
Roller width: 3600mm
Roller type: engraved upper roll and plain lower roll
Drive method: individual motor and oil furnace for each roll
Winder--ALLWELL
Function
Used for winding the webs on rolls. Including two plain rolls and two pneumatic rolls.
Technical Data
Process speed: 10-350m/min
Working width: 3200mm
Max. winding diameter: 1500mm
A.C. frequency motor for main drive, automatic tension control system
Slitter
Function
Used for cutting wound rolls. Including four pneumatic rolls
Technical Data
Mechanical speed: 10-600m/min
Working width: 3200mm
Max. Diameter of finished fabric roller: Φ1200mm
Electric Power
Control |
Power |
Control unit |
Brand |
|
Feeding equipment |
Main machine |
7.5KW |
Auto |
Lack of raw material alarm |
Main extruder |
Main machine |
AC110KW |
Eurothern590C |
Xi'an Sima |
Cooling blower |
AC1.1KW |
Motor protection + contactor |
||
Temperature controller |
7 area AC380V 18KW |
Solid state relay control |
RKC |
|
Master batch extruder |
AC 0.55KW |
Frequency control |
Siemens |
|
Additive extruder |
AC 0.55KW |
Frequency control |
Siemens |
|
Co-extruder |
Main machine |
AC 18.5KW |
Frequency control |
Siemens |
Temperature controller |
4 area AC220V 3KW |
Solid state relay control |
RKC |
|
Recycling suction system |
AC 0.75KW |
Frequency control |
Siemens |
|
Pressure meter |
Pre-filter pressure |
PW 808 |
||
After-filter pressure |
F 900 |
RKC |
||
Filter cabin pressure |
PW 808 |
|||
Melting temperature display |
RKC |
|||
Metering Pump |
Main machine |
AC 5.5KW |
Frequency control |
Siemens |
Cooling Blower |
Siemens |
AC 75KW |
Frequency control |
Siemens |
Stretch blower |
Siemens |
AC 55KW |
Frequency control |
Siemens |
Suction blower |
Siemens |
AC 7.5KW |
Frequency control |
Siemens |
Cooling system temperature display |
RKC |
|||
Web former |
Main system |
AC 18.5KW |
Eurothern590C |
Xi'an Sima |
Cooling blower |
AC 0.09KW |
Motor protection + contactor |
||
Calender |
Main system |
AC 44KW |
Eurothern590C |
Xi'an Sima |
Cooling blower |
AC 0.37KW |
Motor protection + contactor |
||
Grease oil pump |
AC 1.1KW |
Motor protection + contactor |
||
Lifting oil pump |
AC 4KW |
Motor protection + contactor |
||
Oil control |
Oil temperature display |
RKC |
||
Rewinder |
AC 15KW |
Frequency control |
Siemens |
|
Slitter |
AC 11KW |
Frequency control |
Siemens |
|
Touch screen |
10 inches |
Siemens |
Our machine has a large number of independent patents and created meltbloom fabric production line. Our products are exported to Europe, America, the Middle East, Russia and other surrounding regions. Dingchuang is currently one of the largest meltbloom fabric production line dealers in China. We have a dedicated staff team to ensure the best service. 24-hour online consultation. Technicians can be provided for door-to-door installation, commissioning and after-sales maintenance. Our paper bag making machine is famous all over the world for its high performance, durability and stable operation.
If you are looking for manufacturers and suppliers of meltbloom fabric production line, we will provide you with the best services and products. Please feel free to contact us to learn more about the most preferential prices and more detailed product acceptance of meltbloom fabric production line. Dingchuang Intelligent Machinery Co., Ltd. is an expert in the field of meltbloom fabric production line.
TINUO of Industries is one of the top packaging machinery and equipment solutions suppliers. It has a strong technology and design team, strong R & D and innovation capabilities, and a professional sales team. We provide the most advanced and intelligent new equipment with excellent product quality and high economic cost performance. At the same time, we have perfect service, door-to-door installation and help customers solve all the packaging problems.
We are the best manufacturer and distributor of Spunbonded Nonwoven Production Line in China. If you want to buy the Spunbonded Nonwoven Production Line with the most affordable price and the best quality, you can find Wenzhou Tinuo
In the future, TINUO of Industries will continue to improve its R & D capabilities, create more excellent equipment, and expand global sales channels to help more enterprises and entrepreneurs find suitable packaging equipment to improve production efficiency and produce environmentally friendly products.
Our History
In 2010, in response to global environmental protection and green packaging, we started open up a new field of non-woven machinery, becoming the first choice of customers. During the past many years, TINUO specializes in manufacturing non-woven bag making machines, paper bag machines, printing machines and different machines in packaging & printing industry. In 2020, we made timely adjustments to the challenges posed by the epidemic. Since 2021, we have constantly updated our products to make them more intelligent and environmentally friendly to provide the best quality, greenest and most cost-effective solutions for the whole packaging industry as well as each of our customers and always uphold the win-win cooperation concept.
Our Factory
We have a factory with a professional R&D team and production team to manufacture more advanced intelligent machines. In the production process of bag making machines, we pay attention to every detail and quality control of the production line. Our large investment technology allows us to produce parts that meet the exacting standard required to build a precision machines.
Our Advantage
1.China Top 3 packaging machinery Manufacturer
2.We have 12 years of experience
3.We have more than 80 patents
4.We are willing and able to customize machines
5.Our sales volume is the first place in the world
Our Certificate
Closely with international advanced technology production technology, TINUO has more than 80 patents, due to the changing of market demands, we willing and able to customize the machines. All production from us have passed ISO9001:2000, CE, B.V, SGS and GMC. With rich technology and capital resources, we pay high attention to the new product innovation.
Our Product
NON-WOVEN PACKAGE MAKING MACHINERY
PAPER PACKAGE MAKING MACHINERY
PLASTIC PACKAGE MAKING MACHINERY
PRINTING MACHINERY
LAMINATING MACHINES
SLITTING MACHINES
GENERAL PACKAGE MAKING MACHINERY
--How to install the equipment?
--Due the corona breakout in global, the seller would not arrange engineer outside to install, all the service would change to online service.
--If the corona finished,how to install? And how long it will last?
--The seller will send 1 engineer to install, test the machine and train customers' workers in buyers' factory.It will take about 1 week for the entire installation and training.
--What are the additional costs of installation?
--The buyer should cover engineers' salary, visa cost, Round air tickets, accommodations, transportation in buyers' country, food, medical care, safety cost, and related cost happens in buyers' country. Also, the buyer should prepare enough labor, electric wire outside the control panel and tools for installations.
--What are the product warranty service terms?
--Warranty period for the delivered equipment will be 12month after completion of erection but not later than 18months after shipment. In case any item proves to be defective and the damage is confirmed by seller's technicians within this period, the seller will at their choice either send engineer to repair or supply a new one for replacement free of charge on the basis of CNF delivery.
Welcome to contact us if you like our machine. thank you !
Try us an inquiry and you will not regret it !
Suppliers with verified business licenses