After-sales Service: | 1 Year |
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Warranty: | 1 Year |
Product Line: | Bag Making Machine |
Lines: | 6 |
Voltage: | 220V |
Seals Mode: | Trilateral Seals |
Customization: |
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Description
Our company specializes in producing Width: 1.6 m /2.4m /3.2 m wide, as well as nonwoven polypropylene bonded nonwoven production line production equipment. The use of polypropylene products for raw materials, high temperature melting, spinning into a network of adhesion of hot-rolled, cut, such as winding continuous production process.
Specification
1. Weight :10-260 grams / square meter.
2. Width :1.6-3.2 meters.
3. Color: can according to the customer's production version of the color.
4. Provides: dot patterns, cross pattern, Canberra, mouth the word pattern, a small dot pattern, the appearance of a triangle pattern of five non-woven products and plastic film.
Features
(1) high strength, strong vertical and horizontal to the small differences;
(2) acid, non-toxic, non-radiation, harmless to human physiology;
(3) has an excellent air permeability;
(4) masterbatch staining never fades.
Process
Parts of spunbonded nonwoven fabric production line:
Recycle extruder---->Main extruder---->Filter---->Metering pump----> Monomer
Suction device--->Spinning box---->Quenching air chamber---->Stretching device---->Web former---->Calender---->Winder---->Slitter
Spunbonded process and technical flow chart:
Additive(Recycling off-cut fabric)---->Raw material---->Melting---->Filtering---->Measuring ---->Spinning---->Cooling--->Stretching---->Web forming---->Calendering---->Winding---->Cutting---->Final product
Info
1. The whole machine except frame structure with rust preventing painting, main part well painted in white colour, few part will finish the last painting at buyer's factory. (Buyer can choose the final painting colour as they like).
2. Raw material requirement, Brand new never use. The machine considered worker's safe operation aspect design.
3. Raw material Loss: one kilogram end product needs raw material 1.003kilograms.
4. Equipment stability request: Guarantee 72 hours running continuously. In one week-long continual trial production period, uses EXXON-MOBIEL ( PP3155E3) or Reliance raw material (MFI between 20-40) and acts according to under seller's mature debugging craft instruction to produce.
Machine Characteristics
Product model | DCWS-1600SMS | DCWS2400SMS | DCWS-3200SMS | DCWS-4200SMS |
Die number | SS:2+M:1 | |||
Filament number | 1.5-2.5d /2-55um | |||
Gram weight range | 10-100 g/sq.m | |||
Maximum operating speed | 500 m/min | |||
Effective wide | 1600mm | 2400mm | 3200mm | 4200mm |
The daily production capacity | 11000Kgs | 16000Kgs | 20000Kgs | 28000Kgs |
NO. | Item | Index |
1 | Raw material | Polypropylene chips (Melt index: 20-40g/10min, with variation not more than 1% for each batch; Melt point: 165ºC; Ash content: ≤ 0.15-0.25% |
2 | Width of finished fabric | 3200mm |
3 | Single filament titer | 1.5-2.5 denier |
4 | Daily output | 20MT/Day based on 40gsm |
5 | Web weight | 9-120 g/m2 |
6 | GSM Variation | CV (Coefficient Variation) value less than 6 % |
7 | Extruder size | φ170×30:1 |
8 | Process speed | 10~350m/min |
9 | Mechanical Speed | 10~400m/min |
10 | Power requirement | Loading 2200kva Actually 1760kva |
11 | Space requirement | 40*28*12m |
12 | No. Of S spin beams | 2set |
13 | No. of M spin beams | 1 set |
No | Item/BRAND | Quantity |
1 | 1+3 Volumetric dosing hopper | 2set |
2 | Suction, dosing and mixing device | 2set |
3 | 170mm Main extruder | 2set |
4 | Co- extruder | 2set |
5 | Candle Style filter | 2set |
6 | 300cc Metering pump | 2set |
7 | Spinning machine | 2set |
8 | Spinneret plate | 4set |
9 | Filament quenching and drawing system | 2set |
10 | Web former | 1set |
11 | Embossed hot thermal bonding calendar | 1set |
12 | Winder | 1set |
13 | Slitter | 1set |
14 | Steel frame for main machine | 1set |
15 | Electrical control system ("SIEMENS" PLC control system) | 1set |
SN | Item/BRAND | Quantity | |
1 | Calcinator cleaner--YANCHENG | 1set | |
2 | Ultrasonic cleaner--ZHANG JIA GANG | 1set | |
3 | Assembly and disassembly device for spin pack | 1set | |
SN | Item/BRAND | Quantity |
1 | Chiller-- HANBELL/SHUANGFENG(500000Kcal) | 1 set |
2 | Cooling tower-- HANBELL/SHUANGFENG(120Ton) | 1 set |
3 | Suction blower--FUZHOU (75KW) | 1 set |
4 | Suction blower--FUZHOU (110KW) | 1 set |
5 | Cooling blower--FUZHOU (90KW) | 2 set |
5 | Monomer blower--FUZHOU (11KW) | 2 set |
6 | Spinning Heating System--YAN CHENG (48KW) | 2 set |
7 | Calendar Heating System--YAN CHENG (72KW) | 2 set |
8 | Air Compressor--FUZHOU (11KW) | 1 set |
NO. | Item | Qty | Specification |
1 | M Extruder | 1 | ф130, heating:90kw, motor 110kw |
2 | M hopper | 1 | Vacuum pump:11kw |
3 | M screenchanger | 1 | Filter mesh D:80mm. with filter200 pcs |
4 | M spin pump | 1 | 150CC,heating and running motor:4kw |
5 | M Die head | 1 | Solo entrance |
6 | M Spinneret | 2 | Hole size: 0.3mm,1"=40, Group assemble. filter mesh: 15pcs |
7 | M air heater | 1 | 500kw, tem0-300ºC |
8 | M suction blower | 1 | 160KW capacity: 60000m3/hr/ |
1 | Air pressure: 5800pa | ||
9 | M Roots blower | 1 | 160KW, capacity: 60m3/hr |
10 | Electrical panel | 1 | SIEMENS 14" touchscreen |
11 | Moving platform | 1 | |
12 | Die head up and down moving | NIL | Moving height:100mm-300mm. |
S.N. | Particular | Specification | Qty | |
1 | Air shaft | Ø74x 3700mm | 3nos. | |
2 | Convey belt | 31mx3.65m | 3nos. | |
3 | Pnumetic seal | 3600mm | 4nos. | |
4 | Teflone wire | 3.5mm dia | 50mtr | |
5 | Rectangular mesh | 3.2m x 3.435m | 20pcs | |
6 | Circle seal (for filter) | Ø202 x 5 (big), Ø60xØ50x4(small) | 50pcs | |
Filter(for candle filter) | Ø35x485 180mesh | 19pcs | ||
7 | Fuze | 2A,500V | 3set | |
8 | Fuze CHINT | input-3-32VAC | 5nos. | |
solid state relay | Output-40-80A | |||
Schneider | load-480 VAC | |||
9 | WZ-PT-100 | 3nos. | ||
temperature sensor | OD-170mm | |||
Yafei | ID-140mm | |||
Thk-16mm | ||||
10 | PT-124, 30Mpa, M22*1.5, 10V | 2nos. | ||
Pressure sensors (after-filter) | PT-492-20Mpa, 15/46, 0-20Mpa10vAC | 2nos. | ||
11 | Pressure sensors | PW-806 | 1nos. | |
Pressure indicator | REX-F-900 | 1nos. | ||
12 | Xianda | CH-402 | 1nos. | |
Temperature controller | CD-901 | 1nos. | ||
13 | RKC | 0-16 Mpa | 1nos. | |
14 | Hydraullic pressure Guage | GSC1-0910 | 2nos. | |
Contactors | GSC1-3210 | 1nos. | ||
Schneider | GSC1-5011 | 1nos. | ||
15 | rotary model | 1nos. | ||
Photoelectric switch | OVWZ-15-2MHT | |||
CHINT | resolution-1500P/R-050-00 | |||
16 | Fuze CHINT | E3F-DS-10Pi | E3F-DS-10Pi | 1nos each |
solid state relay | U-12to24VAC | 6-36VAC | ||
Schneider | I-200mA | 300mA | ||
pnp-NU,Sn-10cm | ||||
Fuze CHINT | LJ12A3-4-Z/BY | |||
solid state relay | 6-30VAC,200mA |
Up drawing system | Down drawing system |
Control | Power | Control unit | Brand | |
Feeding equipment | Main machine | 7.5KW | Auto | Lack of raw material alarm |
Main extruder | Main machine | AC110KW | Eurothern590C | Xi'an Sima |
Cooling blower | AC1.1KW | Motor protection + contactor | ||
Temperature controller | 7 area AC380V 18KW | Solid state relay control | RKC | |
Master batch extruder | AC 0.55KW | Frequency control | Siemens | |
Additive extruder | AC 0.55KW | Frequency control | Siemens | |
Co-extruder | Main machine | AC 18.5KW | Frequency control | Siemens |
Temperature controller | 4 area AC220V 3KW | Solid state relay control | RKC | |
Recycling suction system | AC 0.75KW | Frequency control | Siemens | |
Pressure meter | Pre-filter pressure | PW 808 | ||
After-filter pressure | F 900 | RKC | ||
Filter cabin pressure | PW 808 | |||
Melting temperature display | RKC | |||
Metering Pump | Main machine | AC 5.5KW | Frequency control | Siemens |
Cooling Blower | Siemens | AC 75KW | Frequency control | Siemens |
Stretch blower | Siemens | AC 55KW | Frequency control | Siemens |
Suction blower | Siemens | AC 7.5KW | Frequency control | Siemens |
Cooling system temperature display | RKC | |||
Web former | Main system | AC 18.5KW | Eurothern590C | Xi'an Sima |
Cooling blower | AC 0.09KW | Motor protection + contactor | ||
Calender | Main system | AC 44KW | Eurothern590C | Xi'an Sima |
Cooling blower | AC 0.37KW | Motor protection + contactor | ||
Grease oil pump | AC 1.1KW | Motor protection + contactor | ||
Lifting oil pump | AC 4KW | Motor protection + contactor | ||
Oil control | Oil temperature display | RKC | ||
Rewinder | AC 15KW | Frequency control | Siemens | |
Slitter | AC 11KW | Frequency control | Siemens | |
Touch screen | 10 inches | Siemens |
Q1. How to install and operate the machine?
Due to the Global Epidemics we can not send the engineer , will provide the manual and installation video.
After the global epidemic end, The seller will send 1 engineer to install, test the production line and train customers' workers in buyers' factory. It will take 1 week for whole installation and training.
Q2. What should we charge for your engineer?
The buyer should cover engineers' salary, visa cost, round-trip air tickets, accommodations, transportation in buyers' country, food, medical care, safety cost, and related cost happens in buyers' country. Also, the buyer should prepare enough labor, electric wire outside the control panel and tools for installations.
Engineer's salary is USD 80/day, depending on how the engineer make you satisfied. The date he arrives and leaves shall be counted as paid day.
Q3. How long is your machine's warranty period?
Warranty period for the delivered equipment will be 12 months after completion of erection but not later than 18months after shipment. In case any item proves to be defective and the damage is confirmed by seller's technicians within this period, the seller will at their choice either send engineer to repair or supply a new one for replacement free of charge on the basis of CNF delivery.
The above item does not include the parts, which have regular spares or the parts damaged from normal wear, abnormal operation, improper maintenance and inadequate civil works. The seller is not liable for any production loss under any circumstances.
Q4. How do we solve the machine problem after your engineer leaving?
Generally speaking, there will be no problem after finish installing. In case you have any problem. You can contact our after sales specialist at any time. Engineers will help to take a solution video according your description.
Q5. How do you arrange packing for machine?
As per export standard, they will also be treated before delivery against damage and rusting.
Suppliers with verified business licenses