Basic Info.
After-sales Service
1 Year
Product Line
Bag Making Machine
Seals Mode
Trilateral Seals
Sealing & Cutting
Heat-Sealing Heat-Cutting
Machine Type
Bag Forming Machine
Type
Non-Woven Bag Making Machine
Machinery
Non-Woven Production Line
Subtype
Spunbonded Nonwoven Production Line
Transport Package
Wooden Case
Specification
13500*2600*2000 mm
Product Description
Product Description
Description
Our company specializes in producing Width: 1.6 m /2.4m /3.2 m wide, as well as nonwoven polypropylene bonded nonwoven production line production equipment. The use of polypropylene products for raw materials, high temperature melting, spinning into a network of adhesion of hot-rolled, cut, such as winding continuous production process.
Specification
1. Weight :10-260 grams / square meter.
2. Width :1.6-3.2 meters.
3. Color: can according to the customer's production version of the color.
4. Provides: dot patterns, cross pattern, Canberra, mouth the word pattern, a small dot pattern, the appearance of a triangle pattern of five non-woven products and plastic film.
Features
(1) high strength, strong vertical and horizontal to the small differences;
(2) acid, non-toxic, non-radiation, harmless to human physiology;
(3) has an excellent air permeability;
(4) masterbatch staining never fades.
Process
Parts of spunbonded nonwoven fabric production line:
Recycle extruder---->Main extruder---->Filter---->Metering pump----> Monomer
Suction device--->Spinning box---->Quenching air chamber---->Stretching device---->Web former---->Calender---->Winder---->Slitter
Spunbonded process and technical flow chart:
Additive(Recycling off-cut fabric)---->Raw material---->Melting---->Filtering---->Measuring ---->Spinning---->Cooling--->Stretching---->Web forming---->Calendering---->Winding---->Cutting---->Final product
Info
1. The whole machine except frame structure with rust preventing painting, main part well painted in white colour, few part will finish the last painting at buyer's factory. (Buyer can choose the final painting colour as they like).
2. Raw material requirement, Brand new never use. The machine considered worker's safe operation aspect design.
3. Raw material Loss: one kilogram end product needs raw material 1.003kilograms.
4. Equipment stability request: Guarantee 72 hours running continuously. In one week-long continual trial production period, uses EXXON-MOBIEL ( PP3155E3) or Reliance raw material (MFI between 20-40) and acts according to under seller's mature debugging craft instruction to produce.
Product Parameters
Machine Characteristics
| Product model | DCWS-1600SMS | DCWS2400SMS | DCWS-3200SMS | DCWS-4200SMS |
| Die number | SS:2+M:1 |
| Filament number | 1.5-2.5d /2-55um |
| Gram weight range | 10-100 g/sq.m |
| Maximum operating speed | 500 m/min |
| Effective wide | 1600mm | 2400mm | 3200mm | 4200mm |
| The daily production capacity | 11000Kgs | 16000Kgs | 20000Kgs | 28000Kgs |
| NO. | Item | Index |
| 1 | Raw material | Polypropylene chips (Melt index: 20-40g/10min, with variation not more than 1% for each batch; Melt point: 165ºC; Ash content: ≤ 0.15-0.25% |
| 2 | Width of finished fabric | 3200mm |
| 3 | Single filament titer | 1.5-2.5 denier |
| 4 | Daily output | 20MT/Day based on 40gsm |
| 5 | Web weight | 9-120 g/m2 |
| 6 | GSM Variation | CV (Coefficient Variation) value less than 6 % |
| 7 | Extruder size | φ170×30:1 |
| 8 | Process speed | 10~350m/min |
| 9 | Mechanical Speed | 10~400m/min |
| 10 | Power requirement | Loading 2200kva Actually 1760kva |
| 11 | Space requirement | 40*28*12m |
| 12 | No. Of S spin beams | 2set |
| 13 | No. of M spin beams | 1 set |
| No | Item/BRAND | Quantity |
| 1 | 1+3 Volumetric dosing hopper | 2set |
| 2 | Suction, dosing and mixing device | 2set |
| 3 | 170mm Main extruder | 2set |
| 4 | Co- extruder | 2set |
| 5 | Candle Style filter | 2set |
| 6 | 300cc Metering pump | 2set |
| 7 | Spinning machine | 2set |
| 8 | Spinneret plate | 4set |
| 9 | Filament quenching and drawing system | 2set |
| 10 | Web former | 1set |
| 11 | Embossed hot thermal bonding calendar | 1set |
| 12 | Winder | 1set |
| 13 | Slitter | 1set |
| 14 | Steel frame for main machine | 1set |
| 15 | Electrical control system ("SIEMENS" PLC control system) | 1set |
| SN | Item/BRAND | Quantity | |
| |
| 1 | Calcinator cleaner--YANCHENG | 1set | |
| |
| 2 | Ultrasonic cleaner--ZHANG JIA GANG | 1set | |
| |
| 3 | Assembly and disassembly device for spin pack | 1set | |
| |
| SN | Item/BRAND | Quantity |
| 1 | Chiller-- HANBELL/SHUANGFENG(500000Kcal) | 1 set |
| 2 | Cooling tower-- HANBELL/SHUANGFENG(120Ton) | 1 set |
| 3 | Suction blower--FUZHOU (75KW) | 1 set |
| 4 | Suction blower--FUZHOU (110KW) | 1 set |
| 5 | Cooling blower--FUZHOU (90KW) | 2 set |
| 5 | Monomer blower--FUZHOU (11KW) | 2 set |
| 6 | Spinning Heating System--YAN CHENG (48KW) | 2 set |
| 7 | Calendar Heating System--YAN CHENG (72KW) | 2 set |
| 8 | Air Compressor--FUZHOU (11KW) | 1 set |
| NO. | Item | Qty | Specification |
| 1 | M Extruder | 1 | ф130, heating:90kw, motor 110kw |
| 2 | M hopper | 1 | Vacuum pump:11kw |
| 3 | M screenchanger | 1 | Filter mesh D:80mm. with filter200 pcs |
| 4 | M spin pump | 1 | 150CC,heating and running motor:4kw |
| 5 | M Die head | 1 | Solo entrance |
| 6 | M Spinneret | 2 | Hole size: 0.3mm,1"=40, Group assemble. filter mesh: 15pcs |
| 7 | M air heater | 1 | 500kw, tem0-300ºC |
| 8 | M suction blower | 1 | 160KW capacity: 60000m3/hr/ |
| 1 | Air pressure: 5800pa |
| 9 | M Roots blower | 1 | 160KW, capacity: 60m3/hr |
| 10 | Electrical panel | 1 | SIEMENS 14" touchscreen |
| 11 | Moving platform | 1 | |
| 12 | Die head up and down moving | NIL | Moving height:100mm-300mm. |
| S.N. | Particular | Specification | Qty |
| 1 | Air shaft | Ø74x 3700mm | 3nos. |
| 2 | Convey belt | 31mx3.65m | 3nos. |
| 3 | Pnumetic seal | 3600mm | 4nos. |
| 4 | Teflone wire | 3.5mm dia | 50mtr |
| 5 | Rectangular mesh | 3.2m x 3.435m | 20pcs |
| 6 | Circle seal (for filter) | Ø202 x 5 (big), Ø60xØ50x4(small) | 50pcs |
| | Filter(for candle filter) | Ø35x485 180mesh | 19pcs |
| 7 | Fuze | 2A,500V | 3set |
| 8 | Fuze CHINT | input-3-32VAC | 5nos. |
| | solid state relay | Output-40-80A | |
| | Schneider | load-480 VAC | |
| 9 | | WZ-PT-100 | 3nos. |
| | temperature sensor | OD-170mm | |
| | Yafei | ID-140mm | |
| | | Thk-16mm | |
| 10 | | PT-124, 30Mpa, M22*1.5, 10V | 2nos. |
| | Pressure sensors (after-filter) | PT-492-20Mpa, 15/46, 0-20Mpa10vAC | 2nos. |
| 11 | Pressure sensors | PW-806 | 1nos. |
| | Pressure indicator | REX-F-900 | 1nos. |
| 12 | Xianda | CH-402 | 1nos. |
| | Temperature controller | CD-901 | 1nos. |
| 13 | RKC | 0-16 Mpa | 1nos. |
| 14 | Hydraullic pressure Guage | GSC1-0910 | 2nos. |
| | Contactors | GSC1-3210 | 1nos. |
| | Schneider | GSC1-5011 | 1nos. |
| 15 | | rotary model | 1nos. |
| | Photoelectric switch | OVWZ-15-2MHT | |
| | CHINT | resolution-1500P/R-050-00 | |
| 16 | Fuze CHINT | E3F-DS-10Pi | E3F-DS-10Pi | 1nos each |
| | solid state relay | U-12to24VAC | 6-36VAC | |
| | Schneider | I-200mA | 300mA | |
| | | pnp-NU,Sn-10cm | | |
| | Fuze CHINT | LJ12A3-4-Z/BY | | |
| | solid state relay | 6-30VAC,200mA | | |
| Item/ Annual output/ Width (click below to view product lines) | 1600mm | 2400mm | 3200mm |
| S | 1500 T/ year | 2200 T/ year | 3000 T/ year |
| SS | 2100-2700 T/ year | 2400-3600 T/ year | 3000-4500 T/ year |
| SMS | 2400-3000 T/ year | 2700-4200 T/ year | 3000- 4800 T/ year |
Application
Detailed Photos
Description of Units
Dosing device
Charging device and function description
The chips are sent from the ground to the batching and mixing system on the third floor. then
The main materials and auxiliary materials can be prepared in a scientific proportion.
The batching and mixing devices are as follows: one main charging tank, two auxiliary tanks, one mixing tank and one suction device.
technical data
Additive I addition ratio: 0.5-5%
Additive II addition ratio: 0.5-5%
Additive III addition ratio: 5-50% (filling)
Maximum capacity of main materials: 500kg/h
170mm Main extruder --ZHOUSHAN
Technical Data
Screw size: Φ170
L/D ratio: 30/1
Max. Extruding capacity: 500kg/h
Rotary speed of screw: 20-80r/min
Power: 132 kw
Heating power: 110kw
No. of heating zones: 7
Edge recycle extruder--ZHOUSHAN
Technical Data
Screw size: φ105 x 15
Heating power: 12kW
Dragging power: 18.5kW
No. of heating zones: 4
Spinning machine--ALLWELL
Technical Data
Melt pre-filter --
Type: Candle style
Filter area: 3.5m2
Candle type filter
Metering pump and its drive
Metering capacity: 300cc/r
No. of pump: 3 set
Motor power: 7.5kw
Monomer suction device
Motor power: 11kw
Size: 4070x610x1050mm
Spin pack
Material of spinneret and distribution plate: SUS431
Holes No. of spinneret: approx. 20400
Diameter of spinneret hole: Φ0.45mm
External dimension : 3510x216x30mm
L/D ratio: 4:1
Quenching and drawing system
Function
Used for the cooling and drawing of filaments, including quenching chamber, upper drawing channel, lower drawing channel, and diffusion channel. Double-side symmetric quenching is used, and the gap of the lower drawing chamber can be regulated as per the process requirements.
Technical Data
Made of section and δ=3mm mirror stainless plate
The inner clearance is adjustable
Max. working width: 3200mm
Quenching air volume: 10,000m3/h
Pressure: approx. 5000Pa
| |
| Up drawing system | Down drawing system |
Function
Used to supply carrier for the drawn fiber webs, including a drive system for web forming belt, a suction channel device, a sealing device, an automatic correcting device, belt tensioning device, a frame and a prepressing roller, oil furnace and web support roll.
Technical Data
Process speed: 10-350m/min
Air permeating ratio of web forming belt: approx.8000- 10000m3/h.m2
Calendar--GUANGYU OR QIAODE
Function
Used for bonding formed webs by pressure and heating.
Technical Data
Process speed: 10-350m/min
Roller width: 3600mm
Roller type: engraved upper roll and plain lower roll
Drive method: individual motor and oil furnace for each roll
Winder--ALLWELL
Function
Used for winding the webs on rolls. Including two plain rolls and two pneumatic rolls.
Technical Data
Process speed: 10-350m/min
Working width: 3200mm
Max. winding diameter: 1500mm
A.C. frequency motor for main drive, automatic tension control system
Slitter
Function
Used for cutting wound rolls. Including four pneumatic rolls
Technical Data
Mechanical speed: 10-600m/min
Working width: 3200mm
Max. Diameter of finished fabric roller: Φ1200mm
Electric Power| | Control | Power | Control unit | Brand |
| Feeding equipment | Main machine | 7.5KW | Auto | Lack of raw material alarm |
| Main extruder | Main machine | AC110KW | Eurothern590C | Xi'an Sima |
| Cooling blower | AC1.1KW | Motor protection + contactor | |
| Temperature controller | 7 area AC380V 18KW | Solid state relay control | RKC |
| Master batch extruder | AC 0.55KW | Frequency control | Siemens |
| Additive extruder | AC 0.55KW | Frequency control | Siemens |
| Co-extruder | Main machine | AC 18.5KW | Frequency control | Siemens |
| Temperature controller | 4 area AC220V 3KW | Solid state relay control | RKC |
| Recycling suction system | AC 0.75KW | Frequency control | Siemens |
| Pressure meter | Pre-filter pressure | PW 808 | | |
| After-filter pressure | F 900 | | RKC |
| Filter cabin pressure | PW 808 | | |
| Melting temperature display | | | RKC |
| Metering Pump | Main machine | AC 5.5KW | Frequency control | Siemens |
| Cooling Blower | Siemens | AC 75KW | Frequency control | Siemens |
| Stretch blower | Siemens | AC 55KW | Frequency control | Siemens |
| Suction blower | Siemens | AC 7.5KW | Frequency control | Siemens |
| Cooling system temperature display | | | RKC |
| Web former | Main system | AC 18.5KW | Eurothern590C | Xi'an Sima |
| Cooling blower | AC 0.09KW | Motor protection + contactor | |
| Calender | Main system | AC 44KW | Eurothern590C | Xi'an Sima |
| Cooling blower | AC 0.37KW | Motor protection + contactor | |
| Grease oil pump | AC 1.1KW | Motor protection + contactor | |
| Lifting oil pump | AC 4KW | Motor protection + contactor | |
| Oil control | Oil temperature display | | | RKC |
| Rewinder | | AC 15KW | Frequency control | Siemens |
| Slitter | | AC 11KW | Frequency control | Siemens |
| Touch screen | | 10 inches | | Siemens |
Function
To feed chips from the ground to the dosing and mixing system on the third floor. Main material and auxiliary materials can be prepared as per a
No. of heating zones: 4
Quenching and drawing system
Function
Used for the cooling and drawing of filaments, including quenching chamber, upper drawing channel, lower drawing channel, and diffusion channel. Double-side symmetric quenching is employed, and the gap of the lower drawing chamber can be regulated as per the process requirements.
Technical Data
Nominal working width: 1600mm
Quenching air volume: 10,000m3/h
Pressure: approx. 5000Pa
Up drawing system
Down drawing system
Web former
Function
Used to supply carrier for the drawn fiber webs, including a drive system for web forming belt, a suction channel device, a sealing device, an automatic correcting device, belt tensioning device, a frame and a prepressing roller, oil furnace and web support roll.
Technical Data
Process speed: 10-150m/min
Air permeating ratio of web forming belt: approx.8000- 10000m3/h.m2
Calendar
Function
Used for bonding formed webs by pressure and heating.
Technical Data
Process speed: 10-150m/min Roller width: 2000mm
Roller type: engraved upper roll and plain lower roll
Drive method: individual motor and oil furnace for each roll
Winder & Slitter
Function
Used for winding the webs on rolls. Including two plain rolls and two pneumatic rolls.
Technical Data
Process speed: 10-150m/min Working width: 1600mm
Max. winding diameter: 1200mm
A.C.frequency motor for main drive, automatic tension control system
Packaging & Shipping
Certifications
Hot Selling Machines
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DCWZ-XB700/XB800
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FAQ
Q1. How to install and operate the machine?
Due to the Global Epidemics we can not send the engineer , will provide the manual and installation video.
After the global epidemic end, The seller will send 1 engineer to install, test the production line and train customers' workers in buyers' factory. It will take 1 week for whole installation and training.
Q2. What should we charge for your engineer?
The buyer should cover engineers' salary, visa cost, round-trip air tickets, accommodations, transportation in buyers' country, food, medical care, safety cost, and related cost happens in buyers' country. Also, the buyer should prepare enough labor, electric wire outside the control panel and tools for installations.
Engineer's salary is USD 80/day, depending on how the engineer make you satisfied. The date he arrives and leaves shall be counted as paid day.
Q3. How long is your machine's warranty period?
Warranty period for the delivered equipment will be 12 months after completion of erection but not later than 18months after shipment. In case any item proves to be defective and the damage is confirmed by seller's technicians within this period, the seller will at their choice either send engineer to repair or supply a new one for replacement free of charge on the basis of CNF delivery.
The above item does not include the parts, which have regular spares or the parts damaged from normal wear, abnormal operation, improper maintenance and inadequate civil works. The seller is not liable for any production loss under any circumstances.
Q4. How do we solve the machine problem after your engineer leaving?
Generally speaking, there will be no problem after finish installing. In case you have any problem. You can contact our after sales specialist at any time. Engineers will help to take a solution video according your description.
Q5. How do you arrange packing for machine?
As per export standard, they will also be treated before delivery against damage and rusting.
Address:
Room 309-3, North Building, Complex Building, No. 1188 Yansheng Road, Lingkun Street, Oujiangkou Industrial Cluster Zone, Wenzhou, Zhejiang, China
Business Type:
Manufacturer/Factory, Trading Company, Group Corporation
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
Wenzhou Dingchuang Company is a comprehensive company and professional Eco Packaging machine supplier. In order to create more economic and offer the one-step service, we collect all the knowledge and resource to service our customers with complete solution in Eco package industry in our field, including non woven bag making machine, Printing machine, Lamination machine, Paper bag machine, Paper bag printing machine, Non woven production line. We have a factory with a professional R&D team and production team to manufacture more advanced intelligent machines. In the production process of bag making machines, we pay attention to every detail and quality control of the production line. Our large investment technology allows us to produce parts that meet the exacting standard required to build a precision machines. And we are focusing on delivering sustainable value from emerging global markets for our clients. Except that, we had exported them to all over the world in the past years. What′s more, we supply professional machinery advice and Perfect pre-sale and after-sale Service to help customer open New market. Besides, we devoted to the transformation of the packaging world by expanding our technology reach. We always offer the best products and solutions to customers and win back the trust. With rich technology and capital resource, we pay high attention to the new product innovation. Every year we develop at least five new design machine. Creating value for customers is the only way to achieve self-worth. We look forward to cooperating with you!
