Basic Info.
Model NO.
DC-Z50X30X2+65X30X1-1600mm
After-sales Service
After Serive Support
Sealing & Cutting
Heat-Sealing Heat-Cutting
Machine Type
Bag Forming Machine
Computerized
Computerized
Type
Plastic Bag Making Machine
. Valid Film Lay Flat Width
600~1300mm
Film Thickness
The Best Scope 0.03~0.15mm
The Total Power Capacity
155kw, 380V/50Hz
Raw Materials
LDPE; LLDPE; HDPE ;Mlldpe, and EVA
The Structure of Film
ABC
The Weight of Machine
22000kg
After Warranty Service
Video Technical Support
After-Sales Service Provided
Online Support
Specification
11500x5500x9200mm (L x W x H)
Product Description
Product Description
Biodegradable Mulch Film Blowing Machine
3 layers high speed Plastic co-extrusion Film Blowing Line
DC-Z50X30X2+65X30X1-1600mm
Feature
1. Valid film lay flat width: 600~1300mm
2. Film thickness: the best scope 0.03~0.15mm
3. Raw materials: LDPE; LLDPE; HDPE ;MLLDPE ,and EVA ;
4. The structure of film: ABC;
5. Film tolerance: ≤±7%(when the thickness is 0.07mm)
6. Output: about:100-160kg/h, depending on resin and product dimensions
7. Extrusion output:310kg/h
8. The total power capacity:155KW ,380V/50HZ
9. Line outer dimensions: 11500x5500x9200mm (L x W x H)
10. The weight of machine: 22000kg
11. Painting :first wash and clean and polish smooth,
Second anti rusty painting, paint final color twice
Extruder: (3 Sets)
1.1 Screw
a. Diameter: 50mm; 65mm; 50mm
b. L/D ratio: 30:1
c. Structure: separating, barrier and mixing
d. Material: 38CrMoA1A,
e. Heating treatment: forging, heat treatment and nitrification, bimetallic;
1.2 Barrel
a. Hole diameter: 50mm; 65mm; 50mm
b. Material: 38CrMoA1A,
C. Heating treatment: forging, heat treatment and inner hole nitrification, bimetallic
1.3 Max. screw rotating speed: 110r/min
1.4 Forced water chilling for feed section of barrel, adopted ceramic heater with inner cooling structure for transmission, measure and mixing sections.
1.5 Barrel heating zone: three/four zones
1.6 Barrel cooling blower: 240x3sets/370Wx4sets/240x3sets
1.7 Gear box, JY173/225/173#
a. Gear type: standard involute cylindrical skew wheel
b. Material for gear: 20CrMnTi, through high frequency quenched treated and precise grinding.
c. Lubrication wary: forced all cycle lubrication
d. Cooling way: force water cycle cooling for oil temperature
e. Oil filtering way: disassemble outside oil filter with cooler
1.8 Extruder main motor: 22KW/37KW/22KW; SIEMENSE brand
1.9 controlled by EURA inverter
1.10The max. extrusion of ¢65mm is 130kg/h;
The max. extrusion of ¢50mm is 90kg/h;
1.11 Stainless hopper: 75kg/p
Screen changer: 3 sets
2.1 With domestic melt pressure and temperature sensor before changer,3 sets
Die head(IBC system) & Chiller: 1 set
Introduced advanced technology from Germany, designed by CAD, use imported German TC2.8K four-axis simultaneous machining center to produce spiral die. The die will be with features of high precision, good finish and no deformation.
3.1 Basic Structure: 3 layer spiral type
3.2 Die Material: All made of 40Cr alloy steel.Through forging, heat treatment , processed in 5 axis machining center ,then applying advanced polishing technology to make the dies surface as smooth as mirror. To ensure the flow channel evenly distribute materials and make sure that there is no stagnation area in the products, dies are further processed by non-electrolytic nickel plating, wear resistance and corrosion resistance of the dies are also enhanced.
3.3 Diameter: Ф250~320mm.
3.4 Cold state die clearance: 2.4mm
3.5 dual display automatic temperature control
3.6 Heater: cast aluminum heater
3.7 Heavy loading trolley frame to fix die
Lifting unit for air ring, die ring die mandrel
3.8 IBC system (Optional parts)
IBC (ultrasonic closed-loop servo-control) system consists of gas exchange device, internal cooling air ring, in and out air blower, signal detection and control circuits, etc... The system not only can rapidly cooling bubble, exhaust inner heat, water molecules and emissions of bubble,but also can supply new cooling air, lower the inner temperature of the bubble, increase the output and improve the mechanical properties of films and so on.
3.8-1 Bubble Internal Cooling Gas Exchange Device: One set
3.8-2 Bubble Internal Cooling Control System: Mitsubishi PLC control system
3.8-3 Bubble Detection Sensor: Three sets, ultrasound detection sensor, from Germany P + F,
3.8-4 Inlet and outlet air blower: 2 sets, 7.5KW centrifugal blower, control by EURA frequency converter.
3.9 Chiller 1 set (Optional parts)
3.9-1 Cold water machine + cooler exchanger 2 sets
3.9-2 cooling capacity: 49966Kcal/h (58.1Kw)
3.9-3 Compressor power: 8.96*2KW
3.9-4 Temperature control range: 5ºC-35ºC
3.9-5 voltage: 3PH~380V 50HZ
3.9-6 refrigerant: R22
3.9-7 In-out water: 2"(inch)
3.9-8 Condenser type: efficient finned tube type
3.9-9 Evaporator types: efficient coil type
3.9.10 Water chillers main configuration list
Serial | name | brand | origin |
1 | compressor | Danfoss | The Danish |
2 | Electrical components | SCHNEIDER | France |
3 | pump | YL | Taiwan |
4 | evaporator | DANNICE | shenzhen |
5 | condenser | DANNICE | shenzhen |
7 | Pressure controller | FENGSHEN | Taiwan |
9 | Oil type pressure gauge | HONGSEN | Taiwan |
11 | temperature controller | Bangpu | Taiwan |
12 | Expansion valve | EMERSON/ALOO | The United States |
13 | Hand valve | FUGUO | Taiwan |
Precision dual lip automatic air ring: 1 set
4.1 Structure: the out air orifice be adjusted according to the processing
4.2 Material: cast aluminum
4.3 Blower power: 11kw, 1 set, controlled by EURA inverter.
Take off unit and -oscillating rotating system &EPC system
Traction system reverses horizontally for ± 360 °, to ensure that the film maintains a constant linear velocity. The driven system, collapsing unit, traction devices and film rotating device are moving relatively to the bubble at the speed of 0. 1 - 0. 3r/min for ± 360 °, so that the thickness deviation caused by die, the air ring and the tower frame is distributed at random, which ensures that the high-quality film are rolled at the winder. (Optional parts)
5.1 Traction Frame: three layer, square integrated structure
5.2 Structure Type: horizontally ± 360 ° rotary
5.3 Rotary Motor: Dragged by 550W motor and, Frequency Adjusted by frequency converter
5.4 Motor of Upper Traction: 1.5KW, frequency brand
5.5 V-shaped Device: Adopts aluminum alloy guide roll V-shaped plate, which synchronously rotating with upper rotation device.
5.6 Corrective Device (EPC system): Ultrasonic sensing detection correction, ensured the accuracy of detection
5.7 Under Traction Device: pneumatic-operated clamping device with two rollers,
traction motor power 1.5KW,Control system is EURA frequency .
5.8 Bubble Stabilized Frame: cage type bubble stabilized frame, one set
Bubble cage controlled by electric motor drive, retractable roller is bent with turning point type and with material aluminum fluorine coated so that not stick and break the film.
5.9 Corona 1 set (Optional parts)
The detail information of corona
Input voltage and frequency | AC 380V ,50Hz ,3-phase (or to buyer's inquire, like AC440v) |
Output voltage | 15kv |
Output power | 6KW |
Operating frequency | 15~40KHz |
Humidity condition | -10ºC--+40ºC |
The efficiency | >95% |
It adopts the imported driver circuit and use the Siemens module as the IGBT in the main loop. |
It locks the operating frequency automatically. It has the function of soft-start, which can reduce the pollution to the net. |
It has kinds of protection such as phase absence, phase error, over voltage and short circuit protection. |
Short circuit electronic protection on inverter power modules |
Electronic protection against any short circuits at the high voltage output. |
Push Button Front Panel Controls (the operating time is longer than digital display)of Treatment Power. |
Panel is compact and light weight |
Zero speed / Short Ckt. Trip with Audio/ Visual Alarm |
The electrode rack
The model of the electrode rack | Totally enclosed type |
The line speed | 30-35m/min for blown film line |
The material of the roll | AL. |
The film width | 1500mm |
The corona roll width | 1600mm |
The diameter of corona treater | 80mm |
Materials to be treated | PE |
No. of treating side | 2 |
Film type | PE for blown film line |
Treatment level requested | At least 38-40dyne on film |
The model of the blade electrode | Aluminium alloy |
The protections of stop-running and rack-opening prevent the roller from burning |
The electrode rack can be opened through a pneumatic system to facilitate the threading up of the film when starting with the production. |
All of the rolls have already treated with dynamic and static balance. |
Gap regulation system, once the electrode has been aligned, there is the possibility to set the right gap. |
Tower
6.1 Inner platform and inclined ladder are assembled with safe banister
6.2 A group of aluminum alloy guiding roll
6.3 A group of curved spreaded roll
Winding unit Winding unit (automatic winder)
7. Winder: 1 set (automatic winder)
7.1. Winding mode: surface friction back to back double automatic winder, controlled by EURA inverter
Cutting film and change the roller by automatic;
The cylinder equipped the PAIKE brand
All the winder control system in PLC
1 sets automatic tension controll (Optional parts)
7.2. Winding motor power: 1.5kw
7.3 Max. film width:1500mm
7.4 Max. reel width: 800mm
7.5 Max. winding speed: 60m/min
7.6 Winder shaft: 3 inch x 5 pieces
7.7 The width of roller is 1600mm
7.8 The open knifes 2sets
7.9 The slitting knife 3sets
7.10 Recycle waste film system on line
The recycle system on line detail information as below
Film recycling machine
Crush motor: 1.5 [HP]
Turning diameter: 130mm
Length of knife[mm]: 123
Knife material: Tungsten steel
Fixed qty of knifes[PC/set]: 2
Qty of turning knife[PC/set]: 3
Mesh size [mm]: 3-5
Windmill motor: 2[HP]
Screw motor: 1/2HP
Cyclone separator[mm]: 300
Working capacity[kg/hr]: 15-30
Packing size L*W*H(M): 1.1*0.9*0.8M
Weight [KGS]: 180KGS
Hopper type conveying screw
Electrical Control System
The main motor choose SIEMENSE brand motor
The inverter adopt the EURA brand
The PLC choose SIEMENS brand
The contact and relay and switch adopt the Schneider brand
The temp. controller adopt the Omron brand
The SSR choose the Omron brand
The bearing of winder and haul-off roll adopt LK brand
The cylinder for winder fly knife choose PAIKE brand
The working situation of machine
U | The power: three phase, four wire | 380V(-5%,+5%),50Hz |
(2) | The total power | About 155KW |
(3). | The recycle cooling water, temperature: ≤20ºC, | About 60m³ ≥0.3Mpa |
(4.) | Air compressor: | >0.5Mpa |
(5.) | place | In factory without surround wind |
(6.) | The temperature of factory | 0-35ºC |
The spare parts
(1) The heater for extruder: 4 pieces (different types)
(2) The heater for screen changer: 4 pieces
(3) The heater for die head: 2 pieces
(4) 5 pieces K style thermocouple
(5) The air cock for air shaft: 2piece,
(6) The cable and the gas circuit of the machine
THE PICTURE FOR YOU REFERENCE
IBC SYSTEM (INNER BUBBLE COOLING SYSTEM)
AIR CHILLER AND AIR EXCHANGER
OSCILLATING SYSTEM AND EPC SYSTEM
Automatic deviation correction system
Corona treater
Biodegradable bag is a kind of bag that can be decomposed by bacteria or other organisms. It is made of corn based materials, or paper, organic materials or polycaprolactone. The world uses about 500billion to 1trillion plastic bags every year. Biodegradable bags are as strong as plastic bags in the traditional sense. They are a good substitute for plastic bags in our daily life. But it can also protect the environment.
Company Profile
Our History
In 2010, in response to global environmental protection and green packaging, we started open up a new field of non-woven machinery, becoming the first choice of customers. During the past many years, TINUO specializes in manufacturing non-woven bag making machines, paper bag machines, printing machines and different machines in packaging & printing industry. In 2020, we made timely adjustments to the challenges posed by the epidemic. Since 2021, we have constantly updated our products to make them more intelligent and environmentally friendly to provide the best quality, greenest and most cost-effective solutions for the whole packaging industry as well as each of our customers and always uphold the win-win cooperation concept.
Our Factory
We have a factory with a professional R&D team and production team to manufacture more advanced intelligent machines. In the production process of bag making machines, we pay attention to every detail and quality control of the production line. Our large investment technology allows us to produce parts that meet the exacting standard required to build a precision machines.
Our Advantage
1.China Top 3 packaging machinery Manufacturer
2.We have 12 years of experience
3.We have more than 80 patents
4.We are willing and able to customize machines
5.Our sales volume is the first place in the world
Our Certificate
Closely with international advanced technology production technology, TINUO has more than 80 patents, due to the changing of market demands, we willing and able to customize the machines. All production from us have passed ISO9001:2000, CE, B.V, SGS and GMC. With rich technology and capital resources, we pay high attention to the new product innovation.
Our Product
NON-WOVEN PACKAGE MAKING MACHINERY
PAPER PACKAGE MAKING MACHINERY
PLASTIC PACKAGE MAKING MACHINERY
PRINTING MACHINERY
LAMINATING MACHINES
SLITTING MACHINES
GENERAL PACKAGE MAKING MACHINERY
After sales service Q & A
--How to install the equipment?
--Due the corona breakout in global, the seller would not arrange engineer outside to install, all the service would change to online service.
--If the corona finished,how to install? And how long it will last?
--The seller will send 1 engineer to install, test the machine and train customers' workers in buyers' factory.It will take about 1 week for the entire installation and training.
--What are the additional costs of installation?
--The buyer should cover engineers' salary, visa cost, Round air tickets, accommodations, transportation in buyers' country, food, medical care, safety cost, and related cost happens in buyers' country. Also, the buyer should prepare enough labor, electric wire outside the control panel and tools for installations.
--What are the product warranty service terms?
--Warranty period for the delivered equipment will be 12month after completion of erection but not later than 18months after shipment. In case any item proves to be defective and the damage is confirmed by seller's technicians within this period, the seller will at their choice either send engineer to repair or supply a new one for replacement free of charge on the basis of CNF delivery.
Welcome to contact us if you like our machine. thank you !
Try us an inquiry and you will not regret it !
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