PP Ss Spunbond Nonwoven Fabric Production Line Non Woven Fabric Machine

• After-sales Service: 1 Year
• Warranty: 1 Year
• Product Line: Bag Making Machine
• Lines: 6
• Voltage: 220V
• Seals Mode: Trilateral Seals
• Model NO.: DCWS-SS
• Speed: High
• Continuous-Rolled: Yes
• Sealing & Cutting: Heat-Sealing Heat-Cutting
• Layer: Single
• Machine Type: Bag Forming Machine
• Computerized: Computerized
• Type: Non-Woven Bag Making Machine
• Machinery: Non-Woven Production Line
• Subtype: Spunbonded Nonwoven Production Line
• Quality: Premium
• Mode: Automatic
• After-Sale: Available
• Certificate: Qualified
• Transport Package: Wooden Case
• Specification: 13500*2600*2000 mm
• Trademark: TINUO
• Origin: Zhejiang
• HS Code: 8422400090
• Production Capacity: Bag Making Speed 40-100PCS/Min

Product Description

Product Description

Non Woven Fabric Making Machine Description

Our company specializes in producing Width: 1.6 m /2.4m /3.2 m wide, as well as nonwoven polypropylene bonded nonwoven production line production equipment. The use of polypropylene products for raw materials, high temperature melting, spinning into a network of adhesion of hot-rolled, cut, such as winding continuous production process.

Non Woven Fabric Making Machine Specification

1. Weight :10-260 grams / square meter.
2. Width :1.6-3.2 meters.
3. Color: can according to the customer's production version of the color.
4. Provides: dot patterns, cross pattern, Canberra, mouth the word pattern, a small dot pattern, the appearance of a triangle pattern of five non-woven products and plastic film.

Non Woven Fabric Making Machine Features

(1) high strength, strong vertical and horizontal to the small differences;
(2) acid, non-toxic, non-radiation, harmless to human physiology;
(3) has an excellent air permeability;
(4) masterbatch staining never fades.
 

Product Parameters

Double layer spunbonded nonwoven production line (DCWS-SS)

Product model	DCWS-1600SS	DCWS2400SS	DCWS-3200SS	DCWS-4200SS
Die number	SS:2
Filament number	1.5-2.5d
Gram weight range	10-150 g/sq.m
Maximum operating speed	400 m/min
Effective wide	1600mm	2400mm	3200mm	4200mm
The daily production capacity	9000Kgs	13000Kgs	16000Kgs	21000Kgs

 

Item/ Annual output/ Width (click below to view product lines)	1600mm	2400mm	3200mm
	1500 T/ year	2200 T/ year	3000 T/ year
	2100-2700 T/ year	2400-3600 T/ year	3000-4500 T/ year
	2400-3000 T/ year	2700-4200 T/ year	3000- 4800 T/ year

Machine Technical Data
 

NO.	Item	Index	Unit
1	Raw material	Polypropylene chips (Melt index: 20-40g/10min, with variation not more than 1% for each batch; Melt point: 165ºC; Ash content: ≤ 0.15-0.25%
2	Melt point	164-170	ºC
3	Density	0.91	g/m³
4	Melt Flow	35±5	g/10min
5	Molecular weight distribution index	<4
6	Equal regulation	>96	%
7	Humidity	<0.05	%
8	Ash	<0.025	%

Main Equipment for Spunbond Section
 

No	Item/BRAND	Quantity
1	1+3 Volumetric dosing hopper--	2set
2	Suction, dosing and mixing device	2set
3	170mm Main extruder	2set
4	Co- extruder	2set
5	Candle Style filter	2set
6	300cc Metering pump	2set
7	Spinning machine	2set
8	Spinneret plate	4set
9	Filament quenching and drawing system	2set
10	Web former	1set
11	Embossed hot thermal bonding calendar	1set
12	Winder	1set
13	Slitter	1set
14	Steel frame for main machine	1set
15	Electrical control system ("SIEMENS" PLC control system)	1set

Auxiliary Equipment
 

SN	Item/BRAND	Quantity
1	Calcinator cleaner--YANCHENG	1set
2	Ultrasonic cleaner--ZHANG JIA GANG	1set
3	Assembly and disassembly device for spin pack	1set

Utility Equipment
 

SN	Item/BRAND	Quantity
1	Chiller-- HANZHONG /SHUANGFENG(400000Kcal)	1 set
2	Cooling tower-- HANZHONG/SHUANGFENG(100Ton)	1 set
3	Suction blower--FUZHOU (75KW)	3 set
4	Suction blower--FUZHOU (55KW)	1 set
5	Suction blower--FUZHOU (11KW)	2 set
6	Spinning Heating System--YAN CHENG (48KW)	2 set
7	Calendar Heating System--YAN CHENG (72KW)	2 set

List of consumables
 

NO.	Item	Specification
1	Width of finished fabric	3200mm
2	Single filament titer	1.5-2.5 denier
3	Daily output	20MT/Day based on 40gsm (guarantee the quality as both side agreement)
4	Web weight	9-150 g/m^2
5	GSM Variation	CV (Coefficient Variation) value less than 6 %
6	Extruder size	φ170×30:1
7	Process speed	10~300m/min Machine Speed: 350m/min
8	Power requirement	Loading 700kva Actually 560kva.
9	Space requirement	35*18*11m
10	No. of spin beams	2 set

Electric Power
 

Part	Control	Power	Control unit	Brand
Feeding equipment	Main machine	7.5KW	Auto	Lack of raw material alarm
Main extruder	Main machine	AC110KW	Eurothern590C	Xi'an Sima
	Cooling blower	AC1.1KW	Motor protection + contactor
	Temperature controller	7 area AC380V 18KW	Solid state relay control	RKC
	Master batch extruder	AC 0.55KW	Frequency control	Siemens
	Additive extruder	AC 0.55KW	Frequency control	Siemens
Co-extruder	Main machine	AC 18.5KW	Frequency control	Siemens
	Temperature controller	4 area AC220V 3KW	Solid state relay control	RKC
	Recycling suction system	AC 0.75KW	Frequency control	Siemens
Pressure meter	Pre-filter pressure	PW 808
	After-filter pressure	F 900		RKC
	Filter cabin pressure	PW 808
	Melting temperature display			RKC
Metering Pump	Main machine	AC 5.5KW	Frequency control	Siemens
Cooling Blower	Siemens	AC 75KW	Frequency control	Siemens
Stretch blower	Siemens	AC 55KW	Frequency control	Siemens
Suction blower	Siemens	AC 7.5KW	Frequency control	Siemens
	Cooling system temperature display			RKC
Web former	Main system	AC 18.5KW	Eurothern590C	Xi'an Sima
	Cooling blower	AC 0.09KW	Motor protection + contactor
Calender	Main system	AC 44KW	Eurothern590C	Xi'an Sima
	Cooling blower	AC 0.37KW	Motor protection + contactor
	Grease oil pump	AC 1.1KW	Motor protection + contactor
	Lifting oil pump	AC 4KW	Motor protection + contactor
Oil control	Oil temperature display			RKC
Rewinder		AC 15KW	Frequency control	Siemens
Slitter		AC 11KW	Frequency control	Siemens
Touch screen		10 inches		Siemens

 

Application

Product Sample

 

Detailed Photos

Description of Units

Dosing device

Charging device and function description
The chips are sent from the ground to the batching and mixing system on the third floor. then
The main materials and auxiliary materials can be prepared in a scientific proportion.
The batching and mixing devices are as follows: one main charging tank, two auxiliary tanks, one mixing tank and one suction device.

Technical Data

Additive I addition ratio: 0.5-5%
Additive II addition ratio: 0.5-5%
Additive III addition ratio: 5-50% (filling)
Maximum capacity of main materials: 500kg/h


170mm Main extruder

The equipment includes slice inlet, automatic temperature control, cooling system and alarm system, which is mainly used for
Melt and extrude PP chips mixed with masterbatches and additives (such as antioxidants, anti pilling agents and flame retardants).

The main driver adopts AC frequency conversion control, which has the following advantages;
1. Closed loop system is adopted for temperature control in each area;
2. With West thermometer;
3. Solid state relay;
4. PT100 platinum resistor.

Technical Data

Screw size: Φ170
L/D ratio: 30/1
Max. Extruding capacity: 500kg/h
Rotary speed of screw: 20-80r/min
Power: 132 kw
Heating power: 110kw
No. of heating zones: 7


Edge recycle extruder--ZHOUSHAN JINHU

For edge recovery, repair parts include:
1. AC regulating motor of recovery screw;
2. Thermometer in each heating zone;
3. Solid state relay;
4. A complete temperature control system composed of Pt100 platinum resistors.

Technical Data

Screw size: φ105 x 15
Heating power: 12kW
Dragging power: 18.5kW
No. of heating zones: 4


Spinning machine

The components of the spinning machine include: melt manifold, filter, metering pump and its driving device, rotating beam, monomer suction and rotating components.
Features of the spinning machine: automatic heating and insulation system, pressure indication and control system behind the filter screen, and a static mixer in the melt manifold.

Technical Data

Melt pre-filter --YU FENG
Type: Candle style
(Property: more stable, can work under higher pressure, bigger in filtration area and can be recycle used after cleaned by vacuum calciner)
Filter area: 3.5m²


Candle Type Filter

Metering pump and its drive
Metering capacity: 300cc/r
No. of pump: 1 set
Motor power: 7.5kw
Monomer suction device
Motor power: 11kw
Size: 4070x610x1050mm


Spin pack --FANGXING (TOP SUPPLIER IN CHINA,TAIWAN JOINT VENTURE)
Material of spinneret and distribution plate: SUS431
Holes No. of spinneret: approx. 20400
Diameter of spinneret hole: Φ0.45mm
External dimension : 3510x216x30mm
L/D ratio: 4:1

Quenching and drawing system

Function
Used for the cooling and drawing of filaments, including quenching chamber, upper drawing channel, lower drawing channel, and diffusion channel. Double-side symmetric quenching is used, and the gap of the lower drawing chamber can be regulated as per the process requirements.

Technical Data

Made of section and δ=3mm mirror stainless plate
The inner clearance is adjustable
Max. working width: 3200mm
Quenching air volume: 10,000m³/h
Pressure: approx. 5000Pa

Up drawing system	Down drawing system

Web former

Function
Used to supply carrier for the drawn fiber webs, including a drive system for web forming belt, a suction channel device, a sealing device, an automatic correcting device, belt tensioning device, a frame and a prepressing roller, oil furnace and web support roll.
Technical Data
Process speed: 10-300m/min
Air permeating ratio of web forming belt: approx.8000- 10000m3/h.m²


Calendar Function

Used for bonding formed webs by pressure and heating.

Technical Data 

Process speed: 10-300m/min
Roller width: 3600mm
Roller type: engraved upper roll and plain lower roll
Drive method: individual motor and oil furnace for each roll

Winder 

Function

Used for winding the webs on rolls. Including two plain rolls and two pneumatic rolls.

Technical Data

Process speed: 10-300m/min
Working width: 3200mm
Max. winding diameter: 1500mm
A.C. frequency motor for main drive, automatic tension control system

Slitter 

Function

Used for cutting wound rolls. Including four pneumatic rolls

Technical Data

Mechanical speed: 10-600m/min
Working width: 3200mm
Max. Diameter of finished fabric roller: Φ1200mm
 

Packaging & Shipping

 

 

Certifications

 

 

Hot Selling Machines

 

 

FAQ

Q1. How to install and operate the machine?

Due to the Global Epidemics we can not send the engineer , will provide the manual and installation video.

After the global epidemic end, The seller will send 1 engineer to install, test the production line and train customers' workers in buyers' factory. It will take 1 week for whole installation and training.

Q2. What should we charge for your engineer?

The buyer should cover engineers' salary, visa cost, round-trip air tickets, accommodations, transportation in buyers' country, food, medical care, safety cost, and related cost happens in buyers' country. Also, the buyer should prepare enough labor, electric wire outside the control panel and tools for installations.

Engineer's salary is USD 80/day, depending on how the engineer make you satisfied. The date he arrives and leaves shall be counted as paid day.

Q3. How long is your machine's warranty period?

Warranty period for the delivered equipment will be 12 months after completion of erection but not later than 18months after shipment. In case any item proves to be defective and the damage is confirmed by seller's technicians within this period, the seller will at their choice either send engineer to repair or supply a new one for replacement free of charge on the basis of CNF delivery.

The above item does not include the parts, which have regular spares or the parts damaged from normal wear, abnormal operation, improper maintenance and inadequate civil works. The seller is not liable for any production loss under any circumstances.

Q4. How do we solve the machine problem after your engineer leaving?

Generally speaking, there will be no problem after finish installing. In case you have any problem. You can contact our after sales specialist at any time. Engineers will help to take a solution video according your description.

Q5. How do you arrange packing for machine?

As per export standard, they will also be treated before delivery against damage and rusting.